EasyManua.ls Logo

Vetus M2.02 User Manual

Vetus M2.02
120 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation manual
M2
M2.02
M2.06

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Vetus M2.02 and is the answer not in the manual?

Vetus M2.02 Specifications

General IconGeneral
Engine TypeDiesel
Cylinders2
Maximum RPM3600 rpm
Starting SystemElectric
Displacement0.5 L
Cooling SystemIndirect cooling
Alternator12V / 40A

Summary

Safety Measures

Warning Indications

Explains the meaning of danger, warning, and caution symbols used in the manual.

Fire and Explosion Prevention

Outlines precautions to prevent fires and explosions related to the engine.

Injury Prevention

Details safety measures to avoid physical injuries during operation and maintenance.

Troubleshooting Common Problems

Provides initial steps for common engine issues like stopping suddenly or overheating.

Introduction

Serial Numbers and Data Tags

Explains the location and importance of engine identification tags for reference.

Cylinder Numbering and Fuel Pump Seal

Describes cylinder numbering convention and the function of the fuel pump seal.

Engine Part Identification

Illustrates and lists major engine components from both service and starter sides.

Control Panels Overview

Describes different instrument panel models and their warning indicators.

Control Lever Operation

Explains how to operate the single-lever engine control for forward, reverse, and throttle.

First Commissioning

Initial Engine Setup Procedures

Steps required before starting the engine for the very first time.

Filling Engine Oil

Instructions for filling the engine with the correct type and amount of oil.

Filling Gearbox Oil

Guides on filling the gearbox with the appropriate oil type and quantity.

Filling Cooling System

Details on filling the engine's cooling system, including variations for different configurations.

Fuel and Other Preparations

Steps for preparing the fuel system and other essential checks before operation.

Test Run and Sea Trial

Procedures for initial engine testing and conducting a sea trial.

Running-in

First 50 Operating Hours

Guidelines for the initial operation period to ensure engine longevity and performance.

Using the Engine

General Usage Guidelines

Recommendations for optimal engine performance, economy, and lifespan.

Starting the Engine

Step-by-step instructions for starting the engine, including pre-heating sequence.

Cruising Operations

Information on using the engine while cruising, including instrument readings.

Stopping the Engine

Procedures for safely shutting down the engine after operation.

Maintenance

Maintenance Introduction

General guidelines and the importance of performing regular maintenance.

Maintenance Schedule

A comprehensive schedule of maintenance tasks based on operating hours.

Engine Oil Checks and Changes

Procedures for checking and changing the engine oil and oil filter.

Raw Water Strainer Maintenance

Instructions for checking and cleaning the raw water strainer.

Coolant System Checks

Guides for checking and topping up the engine coolant level.

Fuel Filter Draining and Bleeding

Procedures for draining water from the fuel filter and bleeding the fuel system.

Battery, Cables, and Connections

Maintenance related to the battery, its connections, and specific gravity checks.

Gearbox Oil Level Check

How to check the oil level in the gearbox for different models.

Fuel Filter Replacement

Step-by-step instructions for replacing the fuel filter unit.

Bleeding After Fuel Filter Replacement

Procedure for bleeding the fuel system after replacing the fuel filter.

Gearbox Oil Change

Instructions for changing gearbox oil for Technodrive and ZF-Hurth gearboxes.

Valve Clearance Adjustment

Procedures for checking and adjusting engine valve clearance.

V-belt Inspection and Tensioning

How to inspect the V-belt for wear and adjust its tension.

Engine Mounts, Hoses, and Fasteners

Checks for engine mounts, hose connections, and fastener tightness.

Raw Water Pump Inspection

Procedures for inspecting the raw water pump impeller for damage.

Coolant Replacement

Steps for draining and refilling the engine's coolant.

Heat Exchanger Cleaning

Guidance on cleaning the heat exchanger when it becomes fouled.

Engine Speed Checks

How to check and adjust engine idle speed and maximum RPM.

Winter Storage Procedure

Storage Preparation Overview

General advice for preparing the engine for extended periods of non-use.

Corrosion Protection and Fuel System Prep

Steps for protecting against corrosion and preparing the fuel system for storage.

Protective Fuel Mixture Procedure

Using a protective fuel mixture to run the engine for storage.

Raw Water Cooling System Preparation

Steps to protect the raw water cooling system from freezing and corrosion.

Fresh Water Cooling System Preparation

Preparing the fresh water cooling system for winter storage.

Lubrication System and Gearbox Oil Prep

Procedures for oil systems, including engine and gearbox, during storage.

Electrical System Preparation

Steps for preparing the electrical system, including battery management.

Recommissioning After Winter Storage

Recommissioning Overview

General steps for inspecting and preparing the engine after winter storage.

Fuel System Checks

Verifying the fuel system's integrity and readiness after storage.

Raw Water Cooling System Checks

Inspecting the raw water cooling system components post-storage.

Cooling and Lubrication System Checks

Checking coolant and engine oil levels before restarting.

Electrical System and Startup

Reconnecting and preparing the electrical system for engine startup.

Engine and Instrument Checks

Final checks on the engine for leaks, instruments, and controls.

Troubleshooting

General Troubleshooting Advice

Initial steps and contact information for resolving engine issues.

Fault Finding Table

A comprehensive table listing common engine faults and their remedies.

Specific Fault Diagnosis

Detailed breakdown of common engine faults like starting issues, overheating, and smoke.

Technical Data

Engine Specifications

Detailed technical specifications for the M2.02 and M2.06 engine models.

Gearbox Specifications

Technical details related to the gearbox, including gear ratios.

Torque Wrench Settings

Recommended torque values for various screw connections on the engine.

Operating Media

Fuel Quality and Grades

Information on approved diesel fuel types, quality standards, and winter-grade fuel.

Engine Oil Specifications

Details on recommended engine oil types, API/ACEA classifications, and viscosity.

Coolant Fluid and Water Quality

Guidelines for coolant mixture, concentration, and acceptable water quality.

Gearbox Lubricating Oil

Recommended oils for gearbox lubrication, including specific types and capacities.

Wiring Diagram

Wiring for Panel Models

Electrical wiring diagrams for different control panel models (20, 21, 22).

Wiring Options

Wiring details for specific panel options, particularly model '10'.

Overall Dimensions

Engine Dimensions and Layout

Diagrams showing the physical dimensions and key connection points of the engine.

Related product manuals