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Vetus M2.C5 User Manual

Vetus M2.C5
76 pages
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M2.C5
M2.D5
M2.06
M3.09
Operation manual
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina a

Table of Contents

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Vetus M2.C5 Specifications

General IconGeneral
BrandVetus
ModelM2.C5
CategoryEngine
LanguageEnglish

Summary

Introduction

General Introduction

Provides an overview of the Vetus diesel engines and manual usage.

Engine Description

Engine Data Identification

Details on the engine data tag and its location for identifying engine information.

Cylinder Numbering and Fuel Pump Seal

Explains cylinder numbering and details about the fuel pump seal for engine operation.

Engine Parts Identification

Illustrates and lists the various external parts of the engine for service identification.

Control Panel Overview

Details the components and functions of different engine control panels.

Engine Operation and Use

General Guidelines for Use

Provides essential recommendations for optimal engine life, performance, and economy.

Engine Oil Specifications

Specifies the type, quantity, and API/CCMC classifications for engine lubricating oil.

First Commissioning Procedures

Outlines the initial steps for preparing and filling the gearbox with oil.

Filling the Cooling System

Details the process of filling the engine's cooling system with coolant and bleeding air.

Engine Running-In Procedure

Instructions for the initial 50 operating hours to ensure engine longevity and performance.

Engine Starting Procedures

Step-by-step guide on how to safely start the engine, including preparation and warnings.

Cruising Operations and Warning Lights

Information on tachometer, voltmeter, and critical warning lights during engine operation.

Engine Stopping Procedures

Details the methods for electrical and mechanical shutdown of the engine.

Maintenance Procedures

Maintenance Introduction and Schedule

Introduces maintenance guidelines and presents the overall maintenance schedule.

Engine Oil and Filter Maintenance

Covers checking oil level, changing oil, and replacing the oil filter for engine upkeep.

Coolant System Maintenance

Procedures for checking, topping up, and replacing engine coolant and maintaining the cooling system.

Fuel System Maintenance

Details on draining water separators, fuel filters, and replacing fuel filters.

Battery and Cable Maintenance

Instructions for cleaning, checking, and maintaining battery and cable connections.

Gearbox Maintenance

Covers checking and changing the gearbox oil level and procedure.

Valve Clearance Adjustment

Procedure for checking and adjusting engine valve clearance, including locating TDC.

V-belt and Pump System Checks

Guidance on inspecting V-belts, engine mounts, hoses, and raw water pump.

Heat Exchanger Cleaning

Steps for draining, removing, and cleaning the engine's heat exchanger.

Engine Speed Checks

Procedure for checking engine RPM and adjusting the idling speed.

Winter Lay-up and Storage

Fuel System Preparation for Storage

Steps to prepare the fuel system for winter storage, including draining and running with a protective mixture.

Lubrication System Preparation

Instructions for changing engine oil and filter with protective oil before storage.

Cooling System Preparation

Procedures for winterizing raw and fresh water cooling systems with anti-freeze.

Electrical System and Battery Charging

Disconnecting battery cables and charging batteries during winter lay-up.

Recommissioning After Winter Storage

Steps to prepare the engine after winter storage, including checks and system preparations.

Troubleshooting Engine Faults

General Troubleshooting Information

Provides guidance on common engine faults caused by operation/maintenance and how to approach repairs.

Engine Will Not Crank or Start

Diagnoses issues related to engine not cranking, or cranking but not starting (with or without smoke).

Engine Performance Issues

Addresses causes for uneven running, stalling, low power output, and overheating.

Cylinder, Oil Pressure, and Smoke Issues

Troubleshooting for misfiring cylinders, low oil pressure, and various exhaust smoke conditions.

Technical Data and Specifications

General Engine Specifications

Provides general technical data including make, cylinders, type, bore, stroke, and compression ratio.

Engine Output, Fuel, and Systems

Details maximum output, torque, fuel consumption, and specifications for fuel, exhaust, electrical, and gearbox systems.

Torque Wrench Settings

Lists torque specifications for various screw connections on the engine for proper assembly.

Operating Media

Lubricating Oil Requirements

Specifies approved brands, classifications, and viscosity grades for engine and gearbox oils.

Fuel Quality and Winter Grade Fuel

Details approved diesel fuel specifications and advice on winter-grade fuel to prevent waxing.

Coolant Fluid and Water Quality

Information on coolant preparation, recommended mixtures, and water quality for cooling systems.

Wiring Diagrams

Engine Panel Models '20', '21', '22'

Presents the wiring diagram for engines with specific panel models, showing connections and components.

Engine Panel Model '10'

Illustrates the wiring diagram for engines equipped with panel model '10', detailing electrical connections.

Overall Dimensions

Manuals List

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