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M4.45
Vetus M4.45 User Manual
148 pages
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Operation manual
M-LINE
Marine Diesel Engines
345102.01
2
Table of Contents
Table of Contents
5
1 Safety Measures
6
Warning Indications
6
Preventing Fire and Explosion
7
Prevention of Injury
8
When Problems Occur
10
2 Introduction
11
Data Tag
12
Cylinder Numbering and Direction of Rotation
13
Fuel Pump Seal
13
Identification of Engine Parts M2, M3
14
Identification of Engine Parts M4
16
Control Panels
18
Control Lever
21
3 First Commissioning
22
4 Running-In
33
5 Use
34
General Guidelines
34
Starting
36
Starting Using the Spring Starter
40
Cruising
42
Stopping
45
6 Maintenance
46
Introduction
46
Maintenance Schedule
48
Checking Engine Oil Level
50
Checking Coolant Level
52
Checking and Cleaning the Raw Water Strainer
54
Draining of Water from the Water Separator/Fuel Filter
55
Engine Oil Change
58
Battery, Cables and Connections
62
Gearbox Oil Level Check
66
Fuel Filter Replacement
67
Cleaning Filter Fuel Lift Pump
68
Bleeding, after Fuel Filter Replacement
69
Changing the Gearbox Oil
70
Flexible Engine Mounts, Hose Connections and Fasteners
71
Checking Valve Clearance
72
Checking the V-Belt
76
Checking Valve Oil Sump Ventilation
78
Raw Water Pump Inspection
79
Coolant Replacement
82
Air Filter Replacement
86
Checking the Starter Motor and Alternator
87
Checking Engine Speed
88
Cleaning the Heat Exchanger
90
7 Lay-Up / Winter Storage Procedure
94
8 Recommissioning after Lay-Up or Winter Storage
102
9 Troubleshooting
108
9 Troubleshooting
109
Default Chapter
110
Engine Cranks but will Not Start, no Smoke from Exhaust
110
Engine will Not Crank
110
Engine Cranks but will Not Start, Smoke from Exhaust
111
Engine Starts but Runs Unevenly (Rough Idling) or Stalls
111
Engine Does Not Reach Maximum Rpm under Load
112
Engine Not Firing on All Cylinders
113
Engine Overheats
113
Engine Has Little or no Oil Pressure
114
Engine Oil Consumption Excessive
114
Black Exhaust Smoke (Idling)
115
Blue Exhaust Smoke (Idling)
115
Fuel Consumption Excessive
115
Black Exhaust Smoke (at Load)
116
White Exhaust Smoke (at Full Load)
116
Burnt Oil Trace in Exhaust Line
117
10 Technical Data
118
Engine Specifications
118
Gearbox Specifications
123
Torque Wrench Settings
124
11 Operating Media
126
Fuel
126
Lubricating Oil
128
Coolant
131
12 Wiring Diagrams
132
13 Overall Dimensions
138
14 Parts for Maintenance
142
15 Index
143
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Vetus M4.45 Specifications
General
Engine Type
4-stroke diesel
Cylinders
4
Fuel Type
Diesel
Fuel System
Indirect Injection
Power Output
45 hp (33 kW)
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