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Viessmann Vitodens 100-W B1HA 26 User Manual

Viessmann Vitodens 100-W B1HA 26
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Installation and Service
Instructions
VITODENS 100-W
5784 568 - 18 04/2020
for use by heating contractor
Vitodens 100-W B1HA/B1KA
Models 26 to 125
Wall-Mounted, gas-fired condensing boilers
On demand domestic hot water with Combi boiler
Read and save these instructions
for future reference.
IMPORTANT
Please file in Service Binder
Heating input: 21 to 125 MBH
6.2 to 36.6 kW
H

Table of Contents

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Viessmann Vitodens 100-W B1HA 26 Specifications

General IconGeneral
ModelVitodens 100-W B1HA 26
CategoryBoiler
Modulation Ratio1:5
Heat Exchanger MaterialStainless steel
Water PressureMax. 3 bar
TypeWall-mounted condensing boiler
EfficiencyUp to 98%
Heating Capacity5.8 to 26 kW
Fuel TypeNatural gas or LPG
Max. Heat Input91, 000 BTU/hr
ApplicationResidential

Summary

Safety

Safety, Installation, and Warranty Requirements

Ensures compliance with instructions for safe installation, property protection, and warranty validity.

Important Regulatory and Installation Requirements

Codes and Compliance

Details installation compliance with local and national codes for gas appliances and electrical wiring.

Fixed High Limit Fault Simulation

Describes methods for simulating and testing the boiler's fixed high limit safety function.

Regulatory and Installation Requirements (Continued)

Equipment Safety Precautions

Details safety precautions and procedures for working on the boiler, including power and gas disconnection.

Manual Symbols and Usage

Explains symbols used in the manual to denote warnings, cautions, and important information.

General Product Information

Applicability and Model Identification

Specifies the models and serial number requirements for the Vitodens 100-W boiler.

Vitodens 100-W Series Overview

Describes the Vitodens 100-W B1HA/B1KA models, their features, and integrated components.

Mechanical Room Installation

Installation Environment Conditions

Specifies requirements for ambient temperature, ventilation, and protection from contaminants in the mechanical room.

Combustion Air Contaminant Sources

Lists common areas and products that contain contaminants harmful to the boiler.

Boiler Dimensions and Clearances

Minimum Service Clearances

Details the required minimum service clearances around the boiler and clearances to combustibles.

Boiler Dimensional Specifications

External Dimensions and Connections

Provides a visual overview of the boiler's dimensions and connection points.

Boiler Piping Port Identification

Lists and labels the various connection ports on the boiler for heating and DHW systems.

Boiler Piping Connection Details

B1HA and B1KA Piping Connections

Illustrates and labels the specific piping connections for both B1HA and B1KA boiler models.

Boiler Mounting Procedures

Wall Mounting Surface Options

Outlines the different surfaces on which the Vitodens 100-W boiler can be wall-mounted.

Mounting Bracket Installation (Brick/Concrete)

Provides step-by-step instructions for installing the mounting bracket on brick/concrete walls.

Boiler Mounting Bracket Installation

Installation on Wood Studs

Details the procedure for installing the boiler mounting bracket onto wood studs.

Installation on Metal Studs

Details the procedure for installing the boiler mounting bracket onto metal studs.

Final Boiler Wall Mounting

Securing Boiler to Wall Bracket

Instucts on how to mount the boiler onto the installed wall bracket, ensuring it is level.

Boiler Stand Mounting

Boiler Stand Dimensions

Provides dimensions for the boiler stand used for free-standing installation.

Mounting Bracket and Frame Assembly

Describes attaching the wall bracket to the boiler mounting frame and securing the frame.

System Connections Overview

Vent Pipe Connections

Explains how to connect the vent pipe, including routing and angle requirements.

Piping and Gas Connections

Proper Piping Support Practices

Advises on supporting piping and avoiding stress on the boiler connections.

Gas Supply Connection and Piping

Details the codes and steps for making the gas connection and piping.

Gas Piping Installation and Testing

Gas Piping Requirements and Pressure Testing

Further instructions on gas piping, including union, drip leg, shutoff valve, and pressure testing.

Gas Piping Pressure Test Procedure

Outlines the procedure and requirements for performing a gas piping pressure leak test.

Heating Water Connections

Heating System Flushing and Boiler Connection

Provides instructions for flushing the heating system and connecting the boiler's water lines.

Condensate Drainage System

Condensate Drain Connection

Explains how to connect the condensate drain, including requirements for tubing and pumps.

Condensate Siphon Priming

Instructs on filling the condensate siphon with water before initial startup to prevent flue gas escape.

Boiler Safety Device Installation

Pressure Relief Valve Installation

Details the assembly and installation of the pressure relief valve and its discharge pipe.

Low Water Cut-Off Requirements

Mentions the requirement for low water cut-off based on local codes and its installation.

System Monitoring Parameters

Hot Water Temperature and System Pressure Display

Describes how boiler water temperature and system pressure are displayed and monitored.

Installation Configuration Examples

General Schematic Guidelines

States that schematics are guidelines and specific layouts may require discussion with Viessmann.

Pipe-to-Combustible Clearances

Specifies minimum clearances for hot water pipes to combustible construction.

Hydronic System Design Data

Primary Circuit Pressure Drop

Provides pressure drop data for primary circuits, useful for sizing circulation systems.

Waterside Flow Characteristics

Explains waterside flow requirements and recommends low-loss headers for specific flow rates.

Built-in Pump Performance

Grundfos UPS15-78 Pump Specifications

Presents performance curves and specifications for the Grundfos UPS15-78 built-in pump.

B1HA Boiler System Examples

B1HA with One Heating Circuit

Illustrates a typical installation setup for a B1HA boiler with a single heating circuit.

B1HA Boiler with DHW Tank Example

B1HA: DHW Tank, Low-Loss Header, One Heating Circuit

Shows a configuration with a DHW tank, low-loss header, and one heating circuit for B1HA boilers.

B1HA Boiler with DHW Tank and Heating Circuit

B1HA: DHW Tank and Single Heating Circuit Configuration

Diagrams a B1HA installation including a DHW storage tank and one heating circuit.

B1KA Boiler with Heating Circuit Example

B1KA: Single Heating Circuit Configuration

Illustrates a B1KA boiler setup with a single heating circuit, including DHW connections.

B1KA Boiler with Low-Loss Header Example

B1KA: Low-Loss Header and Single Heating Circuit

Shows a B1KA installation configuration featuring a low-loss header and one heating circuit.

B1KA Boiler without Low-Loss Header Example

B1KA: Single Heating Circuit without LLH

Depicts a B1KA boiler installation with one heating circuit, omitting a low-loss header.

Boiler in Heating/Cooling Applications

Heating and Cooling System Setup

Describes the setup for using the boiler in a heating and cooling system configuration.

Specific Installation Examples

Boiler with Remote Low Water Cut-Off

Illustrates the wiring for a boiler with an externally mounted low water cut-off device.

Venting System Precautions

Provides a caution regarding flue products and recommends referencing the venting system installation instructions.

System Accessories and Design

Neutralization Unit and Low-Loss Header

Details sizes, benefits, and applications for the low-loss header accessory.

Electrical Control Connections

Accessing Boiler Electrical Components

Provides steps for removing the front cover and accessing the boiler's control unit and terminal blocks.

Boiler Electrical Power and Sensor Connections

Power Supply Requirements (120VAC)

Specifies the boiler's power supply requirements and connection diagram.

Terminal Blocks and Sensor Locations

Shows the location of terminal blocks and how temperature sensors connect to the boiler.

DHW Tank Sensor Connection (B1HA)

Connecting the Viessmann DHW Tank Sensor

Details the connection of the DHW tank temperature sensor for B1HA models.

External DHW Controller Connection (B1HA)

Connecting a Field-Supplied DHW Tank Controller

Explains how to connect an external tank temperature controller to the B1HA boiler.

Room Thermostat Connections

Dry Contact Room Thermostat Wiring

Illustrates how to connect a dry contact room thermostat to the boiler's terminal block.

24VAC Room Thermostat Wiring

Details the connection of a 24VAC room thermostat, requiring a switching relay.

Outdoor Sensor and OpenTherm Connections

Outdoor Temperature Sensor Installation

Shows how to connect the outdoor temperature sensor for weather-compensated operation.

OpenTherm (OT) Device Integration

Explains how to connect an OpenTherm device for boiler communication and control.

Control Unit and Panel Reassembly

Closing the Boiler Control Unit

Provides instructions for reconnecting accessories, securing cables, and closing the control unit.

Reinstalling the Front Panel

Details the process of setting and tightening the front panel back onto the boiler.

Boiler Start-up and Maintenance

Required Tools and Equipment

Lists essential tools and testing equipment required for boiler startup and maintenance.

Control Panel and Indicator Guide

Explains the boiler's control panel, display elements, and their functions.

Boiler Setup and System Filling

Setup Menu Configuration Options

Details the functions, setting options, and default values available in the boiler's setup menu.

Heating System Filling and Bleeding

Provides step-by-step instructions for filling the heating system with water and bleeding air.

Heating System Filling Procedures

System Filling and Air Removal Steps

Continues instructions for filling the system, checking expansion tank, and flushing the heat exchanger.

Gas Type Configuration and Measurement

Selecting the Appropriate Gas Type

Lists the acceptable gas types and their characteristics for the Vitodens 100-W boiler.

Converting Between Natural Gas and LPG

Explains the use of the supplied kit for converting the boiler's gas type from Natural Gas to LPG.

Gas Pressure Measurement

Measuring Static and Running Gas Pressure

Details how to measure static and running gas pressures and corrective actions.

Combustion Analysis and Testing

Checking CO2 Content and Relay Tests

Explains how to measure CO2 content at different burner outputs and perform relay tests.

Altitude and Heating Output Adjustment

High Altitude Setting Procedure

Guides on adjusting the boiler's output for high altitude installations.

Setting Maximum Heating Input

Describes how to adjust the maximum heating output percentage based on system needs.

DHW Sensor and Temperature Unit Configuration

Configuring DHW Tank Sensor Input

Details how to configure the boiler to accept DHW tank sensor or aquastat inputs.

Setting Temperature Unit (°C/°F)

Explains how to set the preferred temperature unit (°C or °F) for display.

DHW Comfort and Gas Metering

Setting the DHW Comfort Function

Guides on enabling the DHW comfort function for faster hot water delivery.

Clocking the Natural Gas Meter

Describes how to clock the natural gas meter to verify the boiler's input rate.

System Leak Checks and Combustion Analysis

Checking Circuit Connections for Leaks

Instructs to check heating and DHW connections for leaks and pressure tightness.

Performing Combustion Analysis

Highlights the importance of combustion analysis and recording values in the maintenance record.

Venting System Checks and Panel Removal

Venting System Leak Test

Explains a simplified leak test for coaxial vent systems by measuring CO2 in the air gap.

Removing the Boiler Front Panel

Details how to safely remove the boiler's front panel for service access.

Burner Service Procedures

Removing the Boiler Burner Assembly

Provides steps for safely removing the boiler's burner assembly, including disconnecting cables.

Reinstalling the Burner Assembly

Guides on reinstalling the burner assembly, including torque specifications and gas leak testing.

Burner Component Checks

Checking Burner Gasket and Cylinder Assembly

Details how to inspect the burner gasket and cylinder assembly for wear or damage and replace if necessary.

Ignition and Ionization Electrode Maintenance

Explains how to check, clean, adjust, and replace ignition and ionization electrodes.

Condensate System and Neutralization Unit

Checking Condensate Drain and Siphon

Instructs on checking and cleaning the condensate drain and siphon for proper drainage.

Checking the Neutralization Unit

Details how to check the pH of condensate and maintain the neutralization unit.

Combustion Chamber and Heat Exchanger Cleaning

Cleaning Combustion Chamber and Heat Exchanger

Provides instructions for cleaning the combustion chamber and stainless steel heat exchanger surfaces.

Expansion Tank and System Pressure Checks

Checking Expansion Tank and System Pressure

Guides on checking the expansion tank pressure and overall system pressure when cold.

Verifying Safety Valve Functionality

Ensures proper operation of low water cut-offs, pressure relief valve, and other safety components.

Gas Pipe Leak Checks and System Troubleshooting

Checking Gas Pipes and Fittings for Leaks

Emphasizes leak testing gas supply piping before boiler operation and warns against open flames.

Troubleshooting Guide

General Troubleshooting Steps

Outlines the general process for diagnosing and correcting system faults.

Adjusting Room Temperature Settings

Explains how to adjust room temperature via the thermostat or boiler water temperature.

Boiler Fault Diagnosis

Start-up Cycle Fault Analysis

Presents a sequence of operations and potential faults during the boiler's start-up cycle.

Control Unit Fault Code Table

Lists fault codes displayed on the control unit, their causes, and corrective measures.

Fault Code Diagnostics and Reset

Continued Fault Code Diagnostics Table

Continues the diagnostics table, detailing additional fault codes, causes, and corrective actions.

Resetting the Burner Control Unit

Explains how to reset the burner control unit after a fault has been cleared.

Fault History and Boiler Connections

Accessing and Reviewing Fault History

Guides on how to access and scroll through the boiler's fault history logs.

Checking Boiler Temperature Sensor

Instructs on checking the boiler temperature sensor by measuring its resistance.

Boiler Connection Checks

Front Panel Removal for Access

Details the procedure for removing the boiler's front panel for access.

Checking the Boiler Temperature Sensor

Explains how to check the boiler temperature sensor's resistance against a curve.

Outdoor Sensor and Frost Protection

Checking the Outdoor Temperature Sensor

Guides on checking the outdoor temperature sensor's resistance against its characteristic curve.

Understanding Frost Protection Function

Explains the automatic frost protection feature and its activation conditions.

Heating Curve Adjustment

Setting the Heating Curve Slope

Illustrates heating curves and explains how to set the slope and set point for heating control.

Adjusting Heating Curve Set Point

Provides steps for adjusting the heating curve slope and set point via the control panel.

Temperature Set Point Adjustments

Increasing Set Point Temperature Adjustment

Shows how to adjust the increase set point temperature range for heating.

Reduced Set Point Temperature Adjustment

Illustrates how to adjust the reduced set point temperature range for heating.

Safety Limit and Sensor Checks

Checking the Fixed High Limit Switch

Details how to check the continuity of the fixed high limit and replace it if faulty.

Checking the Flue Gas Temperature Sensor

Explains how to check the flue gas temperature sensor's resistance against a curve.

Control Unit and DHW Sensor Checks

Checking the Control Unit Fuse

Instructs on how to check the control unit fuse (F4 T 2.5A) and replace it if necessary.

Checking DHW Outlet Temperature Sensor (B1KA)

Guides on checking the DHW outlet temperature sensor's resistance for B1KA models.

DHW Tank Sensor and Flow Limiter Replacement

Checking DHW Tank Temperature Sensor (B1HA)

Explains how to check the DHW tank temperature sensor's resistance for B1HA models.

Replacing the Flow Limiter (B1KA)

Details the steps for replacing the flow limiter on B1KA models.

Plate Heat Exchanger Maintenance (B1KA)

Checking or Replacing Plate Heat Exchanger

Provides instructions for checking, cleaning, or replacing the plate-type heat exchanger on B1KA models.

Additional Information Section

Accessing Accessory Terminal Connections

Illustrates accessory connections to the boiler's terminal strip, including OTS and OpenTherm.

Technical Data and Control Logic

Boiler Technical Specifications

Presents technical specifications for the boiler, including gas supply, dimensions, and water connections.

Heat Call Priority Logic

Details the priority levels for different operating controls like freeze protection and OpenTherm.

B1KA Model Technical Data

B1KA DHW Operation Specifications

Lists technical data related to the B1KA model's on-demand domestic hot water production.

Boiler Burner Operation Sequence

Burner Program Sequence Overview

Details the sequence of operations for the boiler's burner, including phases and timings.

Burner Program Sequence Explanation

Detailed Burner Program Phases

Explains each phase of the burner program, from stand-by to post-purge and closure tests.

Wiring Diagrams

B1HA Wiring Diagram

Provides the wiring diagram for B1HA models, illustrating electrical connections.

B1KA Wiring Diagram

Provides the wiring diagram for B1KA models, illustrating electrical connections.

Parts Identification and Ordering

Vitodens 100-W Parts List

Lists model numbers, serial numbers, and general assemblies for ordering parts.

Boiler Assembly Parts List

Main Enclosure and Boiler Assembly Parts

Continues the parts list, detailing assemblies for the main enclosure, boiler, controls, and hydraulics.

Main Enclosure Assembly Parts

Parts for Main Enclosure Assembly

Lists parts for the main enclosure assembly, including cover panels, gaskets, and mounting brackets.

Boiler Assembly Parts List

Parts for Boiler Assembly

Details parts for the boiler assembly, such as gaskets, vent adaptors, sensors, and heat exchangers.

Burner Assembly Parts List

Parts for Burner Assembly

Lists parts specific to the burner assembly, including gaskets, tubes, fans, and valves.

Hydraulic Assembly Parts List

Parts for Hydraulic Assembly

Details parts for the hydraulic assembly, such as pipes, clips, sensors, and valves.

Hydraulic Assembly Parts List (Continued)

Parts for Hydraulic Assembly

Lists parts for the hydraulic assembly, including O-rings, hoses, and flow switches.

Pumping Block Assembly Parts

Parts for Pumping Block Assembly

Details parts for the pumping block assembly, including pumps, O-rings, and fittings.

Combi Block Assembly Parts

Parts for Combi Block Assembly

Lists parts for the combi block assembly, including sensors, valves, and heat exchangers.

Control Assembly Parts List

Parts for Control Assembly

Details parts for the control assembly, including consoles, harnesses, and sensors.

Miscellaneous Parts List

Other Parts (Paint and Lubricant)

Lists touch-up paint and lubricant as other available parts.

Installation Fittings and Components

Installation Fittings List

Lists various installation fittings, such as pressure relief valves, adaptors, and gas valves.

Maintenance and Performance Record

Maintenance Record Log

Provides a log for recording static pressure, running pressure, CO2, O2, and CO measurements.

Appliance Operation and Safety

Lighting and Operating Instructions

Contains safety warnings and step-by-step instructions for lighting and operating the appliance.

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