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Viessmann Vitodens 100-W B1KA 125 User Manual

Viessmann Vitodens 100-W B1KA 125
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Installation and Service
Instructions
VITODENS 100-W
5784 568 - 18 04/2020
for use by heating contractor
Vitodens 100-W B1HA/B1KA
Models 26 to 125
Wall-Mounted, gas-fired condensing boilers
On demand domestic hot water with Combi boiler
Read and save these instructions
for future reference.
IMPORTANT
Please file in Service Binder
Heating input: 21 to 125 MBH
6.2 to 36.6 kW
H

Table of Contents

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Viessmann Vitodens 100-W B1KA 125 Specifications

General IconGeneral
Energy Efficiency ClassA
ModelVitodens 100-W B1KA 125
Heat Exchanger MaterialStainless steel
MountingWall-mounted
TypeWall-mounted condensing boiler
EfficiencyUp to 98%
Fuel TypeNatural gas/LPG
Input Rating35 kW
Water PressureMax. 3 bar
Max. Water Temperature80°C

Summary

Installation and Service Instructions

Safety

Safety, Installation and Warranty Requirements

Covers critical safety, installation, and warranty guidelines for proper operation.

Licensed Professional Heating Contractor

Stipulates that installation, adjustment, and service must be performed by a licensed professional.

General Information

Dimensions

Installation

Boiler Mounting

Details the procedures for securely mounting the boiler to various wall types.

Connections

Important Regulatory and Installation Requirements

Codes and Standards

Outlines compliance with local and national codes for gas and electrical installations.

Safety/General Information

Boiler Mounting

Boiler installation

Lists acceptable wall-mounting surfaces for the boiler.

Mounting Vitodens 100-W boiler

Provides instructions for installing the mounting bracket on brick/concrete walls.

Boiler Mounting (continued)

Boiler mounting bracket installation on wood studs

Details the process of mounting the bracket onto wood studs.

Mounting the boiler to the wall

Instructs on how to hang the boiler onto the installed mounting bracket.

Boiler mounting bracket installation on metal studs

Details the process of mounting the bracket onto metal studs.

Boiler Connections (continued)

Gas connection and piping (continued)

Further guidance on gas connection, including unions, drip legs, and shutoff valves.

Gas connection and piping

Details requirements and procedures for making the gas connection according to codes.

Gas piping pressure test

Explains how to safely perform a pressure test on the gas piping system.

Safety Connections

Installing safety devices on the boiler

Guides on properly installing the pressure relief valve and its discharge pipe.

Accessing Electrical Connections

Removing the front cover

Step-by-step guide on how to safely remove the boiler's front cover for access.

Rotating the control unit and opening the power/pump module

Instructions for accessing internal components by rotating the control unit and opening modules.

Accessing Electrical Connections (continued)

Connecting a room thermostat (dry contacts)

Details how to connect a room thermostat using dry contacts to the boiler control.

Connecting the outdoor temperature sensor

Guides on connecting the outdoor temperature sensor for weather-compensated operation.

Connecting a room thermostat 24VAC

Explains the connection of a 24VAC room thermostat, potentially with a switching relay.

Connecting an OpenTherm (OT) device

Explains how to connect an OpenTherm device for advanced boiler control.

Start-up, Inspection and Maintenance

Filling and Bleeding the Heating System

Guides on filling the heating system and purging air for optimal operation.

Check Power Supply Connection

Details how to verify the electrical power supply connection to the boiler.

Filling and Bleeding the Heating System (continued)

To fill and remove air from the heat exchanger

Step-by-step instructions for filling the boiler's heat exchanger and bleeding air.

Measure Static Pressure and Running Pressure

Static pressure

Details how to measure the static gas pressure at the boiler's inlet.

Measure Static Pressure and Running Pressure (continued)

Measure the running pressure

Explains how to measure running gas pressure under high-fire conditions and corrective actions.

Checking the CO2 Content/Relay Tests

Perform Combustion Analysis

A CO2 measurement must be taken before and after working on gas appliances.

Emphasizes the importance of combustion analysis for safety and system condition.

Removing the Burner

1. Switch the burner OFF

Details the steps to safely remove the boiler's burner assembly for maintenance.

Reinstall Burner Assembly

Perform gas leak test.

Instructs to perform a gas leak test after reinstalling the burner assembly.

Check and Adjust Ignition and lonization Electrodes

Check ignition and ionization electrode block

Details how to inspect, clean, adjust, and replace ignition and ionization electrodes.

Check Diaphragm Expansion Tank and System Pressure

Perform check on the system when cold.

Details how to check the expansion tank pre-charge and system fill pressure.

Check Gas Pipes and Fittings for Leaks

The gas supply piping must be leak tested before placing the boiler in operation.

Highlights the critical step of leak testing gas supply piping before boiler operation.

Reinstall Burner

Fit burner and tighten 4 T-30 screws

Instructions for refitting the burner assembly, including torquing screws and connecting gas lines.

Troubleshooting Steps

1. Establish fault message or diagnose behavior of system.

Outlines the initial steps for diagnosing system faults and issues.

Diagnosis

Sequence of operation and potential faults during each start-up cycle

Illustrates the boiler's start-up sequence and potential faults at each stage.

Diagnosis (continued)

Diagnostics table: Faults with fault display on control unit

Provides a comprehensive table of fault codes, their causes, and corrective measures.

Diagnosis (continued)

Reset activation (reset burner control unit)

Explains how to reset the burner control unit after a fault.

Boiler Connection

Check boiler temperature sensor

Details how to test the boiler temperature sensor's resistance against a curve.

Boiler Connection (continued)

Check outdoor temperature sensor

Guides on testing the outdoor temperature sensor's resistance using a provided curve.

Check fixed high limit

Details how to test the continuity of the fixed high limit switch and replace if faulty.

Check DHW outlet temperature sensor (B1KA only)

Guides on testing the DHW outlet temperature sensor on B1KA models.

Check flue gas temperature sensor

Guides on testing the flue gas temperature sensor resistance against a curve.

Check DHW tank temperature sensor (B1HA only)

Details testing the DHW tank temperature sensor on B1HA models.

Maintenance Record

Lighting and Operating Instructions

FOR YOUR SAFETY READ BEFORE OPERATING

Crucial safety warnings regarding fire, explosion, and gas leaks before operating the appliance.

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