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ViscoTec preeflow eco-PEN450 - User Manual

ViscoTec preeflow eco-PEN450
32 pages
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OPERATION &
MAINTENANCE MANUAL
eco-PEN450

Questions and Answers

Summary

Introduction

Delivery package

Lists all components included in the product delivery.

Incoming inspection

Instructions for checking the delivery for damage and completeness upon receipt.

Safety

Explanation of symbols and warnings

Defines symbols and safety notices used throughout the manual for hazard communication.

Intended use and misuse

Specifies the correct usage of the dispenser and defines prohibited applications and actions.

Personnel qualifications and training

Outlines requirements for operators and maintenance staff, including necessary qualifications and training.

Informal safety precautions

Lists essential documents to be read, understood, and followed for safe operation.

Preventing equipment damage

Provides critical notes to avoid damaging the dispenser during operation and ensure precision dosing.

Organisational safety measures

Details requirements for providing and using personal protective equipment (PPE) for all work.

Residual risks

Identifies potential hazards like material hazards, moving components, and pressurized material during operation.

Transport and storage conditions

Specifies ambient conditions for safe transportation and storage of the dispenser to maintain integrity.

Product description

Operation

Initial commissioning

Step-by-step guide for setting up and preparing the dispenser for first use, performed by qualified staff.

Fitting the stator

Detailed instructions for correctly installing the stator onto the rotor assembly using provided aids.

Connecting the dosing unit to the drive unit

Procedures for securely connecting the dosing unit with the drive unit, ensuring proper alignment.

Feeding material and bleeding

Guides on supplying material and removing air from the dispenser for proper function.

Calibration

Explains the necessity and process for calibrating dosing quantity for achieving precise and consistent results.

Starting and stopping dosing

Daily procedures for switching on, starting, and switching off the dispenser and dosing process.

Decommissioning and Re-commissioning

Instructions for safely taking the dispenser out of service and preparing it for operation again.

Maintenance

Maintenance intervals

Recommended schedule for routine checks and maintenance tasks to ensure problem-free operation.

Troubleshooting guide

Common faults, their possible causes, and recommended actions for resolution to address issues.

Stator change procedure

Procedures for safely disconnecting, removing, and replacing the stator assembly.

Dismantling for cleaning

Steps for disassembling the dispenser, focusing on the rotor assembly, for cleaning purposes.

Cleaning

Spare parts

Item list of spare parts

Detailed list of all available spare parts with item numbers, descriptions, and part numbers.

Overview drawing of spare parts

Visual representation of spare parts, illustrating their relationship and assembly.

Technical specifications

Installation declaration

Formal declaration regarding compliance with EU directives for machinery and components.

Technical data

Key technical parameters, specifications, and operating limits of the eco-PEN450 dispenser.

Materials used

Lists materials used for dispenser components that come into contact with the conveyed material.

Dimensions

Provides detailed physical dimensions, measurements, and diagrams of the dispenser.

Disposal

Accessories

ViscoTec preeflow eco-PEN450 Specifications

General IconGeneral
Max Flow Rate450 ml/min
Power Supply24 VDC
Repeatability± 1%
Hose Inner Diameter6 mm
Hose Outer Diameter10 mm
DriveElectric
MaterialStainless steel
Material ContactStainless steel AISI 303, ceramic
Protection ClassIP

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