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ViscoTec RD-EC - User Manual

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Operating and Assembly
Instructions
Dispenser RD-EC
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Summary

Introduction

Function Description

Explains the working principle and design features of the ViscoTec dispenser.

Safety

About Operating and Maintenance Instructions

Details the structure of the manual and the symbols used for clarity and safety.

Informal Safety Measures

Outlines general safety practices and regulatory compliance for machine operation.

Operating Environment and Damage Prevention

Specifies conditions to prevent dispenser damage and ensure accurate dosing.

Correct Use and Warranty

Defines the intended use of the dispenser and conditions that may void the warranty.

Personnel Qualifications

Specifies the required training and expertise for operators and maintenance personnel.

Organisational Measures

Covers the provision and use of personal protective equipment and safety device checks.

Sources of Hazards

Identifies potential risks during operation, including product spray and air inclusions.

Pre-Commissioning Visual Inspection

Mandates daily visual checks of the dispenser and connected pipes before operation.

Operation

General Overview of the Dispenser

Provides a labeled diagram of the dispenser components for identification.

Starting Up for the First Time

Guides the initial setup and power-on procedure, emphasizing safety precautions.

Feeding Product for the First Time

Details the process of filling the dispenser with product and bleeding air bubbles.

Shutting Down

Describes the correct procedure for safely stopping the dispenser and feed device.

Re-commissioning

Outlines the steps required to put a previously used dispenser back into operation.

Servicing

Servicing Intervals

Recommends regular checks for trouble-free operation, considering product type.

Stator Replacement

Provides instructions for preparing and removing the stator from the dispenser.

Removing the Stator

Details the steps to unscrew and pull off the stator, including necessary tools.

Fitting the Stator

Explains the correct alignment and fastening procedure for installing a new stator.

Cleaning the Dispenser

Offers guidance on cleaning the dispenser, noting difficulties with high-viscosity products.

Dismantling the Dispenser

Provides step-by-step instructions for disassembling the dispenser unit.

Reassembling the Dispenser

Instructs on assembling the dispenser by reversing the dismantling steps.

Sealing Medium; Lubricant

Specifies the type of sealing medium required for the spacer and recommends a product.

Filling the Sealing Chamber

Details how to fill the sealing chamber with sealing medium and check seals.

Applying Sealing Medium During Assembly

Guides the application of sealing medium to rotary shaft seals before assembly.

Troubleshooting

No Product Pumped or Little Product Pumped

Lists possible causes and actions for issues with product flow, such as worn parts or inadequate supply.

Increase in Dispenser Running Noise

Addresses causes like dry running or excessive back pressure and their solutions.

Ordering Spare Parts

Spare Parts and Wearing Parts List

Presents a detailed drawing and list of all dispenser components and their part numbers.

Recommended Spare Parts

Suggests keeping a stock of essential spare and wearing parts to minimize downtime.

Technical Specification

Declaration of Incorporation

Formal declaration of compliance with EU machinery directives for the incomplete machine.

Technical Data

Provides key performance metrics, operating limits, and specifications for different dispenser models.

Materials Used

Lists the materials of components that come into contact with the product being dispensed.

Dimensions

Details the physical dimensions of the dispenser models, including connection sizes.

Disposal

ViscoTec RD-EC Specifications

General IconGeneral
Dispensing Accuracy± 1 %
Housing MaterialStainless steel
TypeRotary dispenser
Viscosity1 - 8, 000, 000 mPas
Dispensing Volume0.001 ml to 500 ml
Material Viscosity1 - 8, 000, 000 mPas

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