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ViscoTec Preeflow eco-PEN600 - User Manual

ViscoTec Preeflow eco-PEN600
32 pages
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OPERATION &
MAINTENANCE MANUAL
eco-PEN600

Questions and Answers

Summary

Introduction to eco-PEN600

eco-PEN600 Delivery Package Contents

Lists the components included in the eco-PEN600 dispenser package.

Incoming Inspection and Checking

Details the procedure for checking the delivery for damage and completeness.

Safety Information and Precautions

Manual Symbols and Safety Notices

Explains manual symbols and safety notices like DANGER, WARNING, CAUTION, NOTE.

Intended Use and Misuse

Defines the proper use of the dispenser and lists misuse cases.

Personnel Qualifications and Responsibilities

Specifies qualifications and training for operators and maintenance staff.

Preventing Equipment Damage

Lists key points to avoid damaging the dispenser during operation.

Organisational Safety Measures and PPE

Covers provision and use of personal protective equipment (PPE).

Residual Risks and Hazards

Identifies health risks, injury risks from moving parts, and risks from pressurized material.

Transport and Storage Conditions

Specifies ambient conditions required for safe transportation and storage of the dispenser.

Product Description and Working Principle

Dispenser Working Principle

Explains the positive displacement pump mechanism of the eco-PEN600.

Operating the eco-PEN600

Initial Commissioning and Setup

Outlines the steps for the first-time setup and installation of the dispenser.

Fitting the Stator

Step-by-step guide on how to install the stator onto the rotor.

Connecting Dosing Unit to Drive Unit

Instructions for connecting the dispenser unit to its drive unit.

Feeding Material and Bleeding the Dispenser

Procedure for filling the dispenser with material and removing air bubbles.

Dosing Calibration Procedure

Explains the process for calibrating the dosing quantity for accurate results.

Switching On and Starting Dosing

Steps to safely start the dispenser and begin the dosing process.

Switching Off and Ending Dosing

Procedure for safely stopping the dispenser and ending a dosing process.

Decommissioning the Dispenser

Instructions for safely removing and storing the dispenser.

Re-commissioning the Dispenser

Details the steps for putting a previously decommissioned dispenser back into operation.

Maintenance Procedures

Recommended Maintenance Intervals

Recommends schedules for daily, end-of-shift, and annual maintenance tasks.

Troubleshooting Common Faults

Provides solutions for common faults like material feeding issues or dripping.

Stator Change Procedure

Instructions for replacing the stator, including disconnection and removal.

Disconnecting Dosing and Drive Units

Steps to disconnect the dosing and drive units before stator replacement.

Removing the Stator

Detailed instructions on how to remove the stator using specific tools.

Dismantling for Cleaning

Procedure for disassembling the dispenser to prepare it for cleaning.

Cleaning the Dispenser

Spare Parts Information

Spare Parts Item List

A comprehensive list of all available spare parts with their part numbers and materials.

Spare Parts Overview Diagram

Visual representation of all spare parts with their corresponding item numbers.

Technical Specifications and Data

EU Installation Declaration

Formal declaration regarding compliance with EU directives for incomplete machinery.

Detailed Technical Data

Lists key technical specifications like weight, pressure, temperature, and accuracy.

Materials Used in Construction

Specifies the materials used for components in contact with the media.

Dimensional Drawings and Measurements

Provides detailed dimensional drawings and measurements of the dispenser.

Product Disposal Guidelines

Available Accessories and Consumables

ViscoTec Preeflow eco-PEN600 Specifications

General IconGeneral
TypePiston dispenser
Minimum Dispensing Quantity0.001 ml
Viscosity Rangeup to 1, 000, 000 mPas
Drive TypeElectric
Repeat Accuracy± 1%
Power Supply24 VDC
Dispensing Volume600 ml
PressureMax. 6 bar
Nozzle Diameter0.2 mm
Material Compatibilityvarious materials
Interfaceanalog

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