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Vogelsang VX186QD - User Manual

Vogelsang VX186QD
79 pages
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2018-01-25
*WBV.PU.002.EN VX186QD*
WBV.PU.002.EN VX186QD
V2.0
1/79
2018-01-25
*WBV.PU.002.EN VX186QD*
WBV.PU.002.EN VX186QD V2.0
Operating Instructions
Rotary Lobe Pump
VX186QD

Table of Contents

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Summary

User Information

Using the Operating Instructions

Guidance on how to effectively use the operating instructions for the pump.

Presentation Convention

Explains the symbols and conventions used throughout the manual for clarity.

Explanation of Symbols

Defines symbols and signal words used in the manual for safety and information.

Machine Versions Described

Details the different machine versions and their corresponding chapter references.

EC Declaration

EC Declaration of Conformity

Declaration of compliance with Machinery Directive 2006/42/EC for the rotary lobe pump.

Specifications

Material Description for Rotary Lobes

Details material compatibility and resistance for rotary lobe variants with various media.

Injection System

Describes the Injection System for optimizing filling and improving internal pump sealing.

Name Plate

Information contained on the pump's name plate including product and serial details.

Safety

Operators Responsibilities

Outlines the duties and responsibilities of the machine operator for safe operation.

Personnel Qualification

Specifies required qualifications for personnel performing tasks on the machine.

Intended Use

Defines the proper application of the rotary lobe pump and foreseeable misuse.

General Safety Notes

Provides essential warnings and precautions for safe operation and handling of the pump.

Warning and Safety Stickers

Identifies warning and safety labels on the machine and their significance.

Transport and Storage

Transport

Instructions and safety measures for safe transportation of the pump unit.

Storage

Guidelines for proper storage of pumps and components to maintain integrity.

Assembly

Installation in Pipe Systems

Guidance on installing the pump in various orientations and ensuring proper system connections.

Pipes

Recommendations for pipe selection, installation, and safety precautions regarding closed pipes.

Direction of Flow

Explains how to determine and set the correct flow direction for different drive types.

Pump Connection

Details on connecting pump flanges, including tightening sequences and torques.

Base and Support Surface

Instructions for mounting the pump on various bases or support surfaces for stability.

Coupling Orientation

Procedure for checking and correcting coupling alignment to prevent vibration and wear.

Coupling Guard

Information on installing and checking the safety guard for the rotating coupling.

Machine and Motor on Base B (Belt Drive)

Specific instructions for belt-driven machines mounted on base B.

Machine on Hand Cart

Safety measures for securing the pump when mounted on a hand cart.

Machine on Three-Point Base

Safety precautions for attaching the pump to a three-point tractor base.

Drive Systems

Technical specifications and system requirements for various drive systems.

Start-up

Personnel for Start-up and Operation

Recommendations for qualified personnel presence during initial machine start-up.

Maintenance

Buffer Chamber

Overview of possible buffer chamber assemblies and their functions.

Pressurisable Buffer Fluid Tank

Details on installing, topping up, and maintaining the pressurisable buffer fluid tank.

Depressurised Quenching Fluid Tank

Information on the function and maintenance of the depressurised quenching fluid tank.

Pressure Valve

Explains the function of the pressure valve and recommendations for monitoring.

Plugs

Describes the use of plugs in special buffer chamber designs.

Buffer or Quenching Fluid - Type

Recommends specific oil grades for the mechanical seal's optimum functioning.

Buffer or Quenching Fluid - Quantity

Specifies the required quantities of buffer or quenching fluid per buffer chamber.

Buffer or Quenching Fluid - Inspection and Change

Outlines intervals and procedures for inspecting and changing buffer or quenching fluid.

Draining and Cleaning the Buffer Chamber

Procedure for draining and cleaning the buffer chamber, especially before seal replacement.

Dry Buffer Chamber Sealing System

Details the 'dry buffer chamber' sealing system for pure media and its maintenance.

Circulation System on Cartridge Mechanical Seal

Describes the circulation system for flushing the cartridge mechanical seal.

Gearbox

Information on gearbox oil grade, quantity, inspection, and change intervals.

Greasing of Sealing Prechamber

Instructions for greasing the sealing prechamber via grease nipples for lubrication.

Oils and Lubricants

Lists standard and alternative oils and lubricants for gearboxes and buffer chambers.

Repair

Conversion and Spare Parts

Guidelines for modifications, approved parts, and usage of genuine spare parts.

Opening the QD Cover

Step-by-step procedure for safely opening the QD cover for maintenance or repair.

Rotary Lobe Change

Detailed instructions for the procedure of changing the rotary lobes.

How the Lobe Puller Works

Explanation of the lobe puller's function and components for lobe removal.

Change of Wear Plates

Procedure for replacing the wear plates, including correct installation position.

Change of Cartridge Mechanical Seal

Comprehensive guide to changing the cartridge mechanical seal on the gearbox and QD cover.

Closing the QD Cover

Instructions for cleaning, reassembly, and tightening when closing the QD cover.

Adjusting Pump Housing Segments

Procedure for adjusting pump housing segments to reduce top clearance.

Reducing the Starting Torque

Methods for reducing starting torque by installing thinner wear plates.

Troubleshooting

Troubleshooting Guide

Guide to identifying and resolving common operational issues and faults.

Help and Remedies

A table correlating possible causes with remedies and relevant chapters for assistance.

Putting Out of Operation and Disposal

Maintenance Plan

Maintenance Instructions

General guidelines and precautions for performing maintenance tasks.

Maintenance Intervals

Defines the recommended schedule for routine maintenance checks and actions.

Additional Maintenance Intervals for Belt Drive

Specific maintenance intervals for pumps equipped with a belt drive system.

Service Plan

Guarantee Conditions

Conditions for maintaining the product guarantee through proper maintenance and service.

Vogelsang VX186QD Specifications

General IconGeneral
BrandVogelsang
ModelVX186QD
CategoryWater Pump
LanguageEnglish

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