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Vogelsang VX100Q - User Manual

Vogelsang VX100Q
61 pages
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29.11.2011
*WBV.PU.002.EN*
WBV.PU.002.EN V4.0
1/61
29.11.2011
*WBV.PU.002.EN*
WBV.PU.002.EN V4.0
Operating instructions
Rotary lobe pump
VX100Q/VX136Q/VX186Q, VX136QD/VX186QD, VX136QDM2/VX186QDM2
Pos: 1 /Grafiken/ Pumpen/WBV/De ckblatt/Dec kblatt VX100, V X136, VX186 @ 24\mo d_12 07206001940_0.d oc @ 87593 @ @ 1
Pos: 2 /---Seitenumbruc h--- @ 21\mod_1201 696136229_0. doc @ 80575 @ @ 1

Table of Contents

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Summary

1 User information

1.1 Using the operating instructions

How to effectively use the provided operating manual for guidance.

1.2 Warning signs, danger symbols, information

Explanation of safety symbols and informational icons used throughout the document.

2 Intended purpose

3 Safety Notes

3.1 General safety notes

Essential safety precautions and general guidelines for handling the pump.

3.2 Training of persons

Specifies the required training and qualifications for personnel working with the pump.

3.3 Warning and safety notes on the pump

Details specific warning and safety labels affixed to the pump unit.

3.3.1 Warning and safety labels

4 Pump drives and direction of flow

4.1 Drive units

Explains how motor rotation determines flow direction for motor-driven pumps.

4.2 PTO drive

4.3 Marathon pumps

4.4 Pump systems

4.5 InjectionSystem

5 Assembly

5.1 Transport

Instructions and safety precautions for transporting the pump and its components.

5.2 Assembly of pump and motor on base

5.3 Installation the X-Ripper in pipe systems

5.3.1 Pump installation

Details on mounting the pump in standing, horizontal, vertical, or suspended positions.

5.3.2 Pipelines and connections

5.3.2.1 Suction lines

Advice on laying suction lines to prevent pressure loss and cavitation.

5.3.2.2 Discharge pipes

5.4 Notes on the control

5.4.1 Variable frequency drive operation

Advantages and considerations for operating pumps with variable frequency drives.

5.5 Connection to the power supply

5.5.1 Electric drive

Safety instructions and connection details for electric motor drives.

5.5.2 Hydraulic drive

Safety guidelines and connection notes for hydraulic motor drives.

6 Start-up

6.1 Check list before start-up

A comprehensive checklist to ensure readiness for pump start-up.

7 Maintenance

7.1 Buffer chamber

Details on the buffer chamber, its fluid, and related maintenance tasks.

7.2 Gearbox

7.2.1 Gearbox oil

Information on gearbox oil quantity, grade, and checking procedures.

7.3 Greasing of sealing prechamber

8 Repair

8.1 Conversion and spare parts

Information on pump modifications, approved spare parts, and warranty.

8.3;8.5 Cover Opening and Closing

Procedures for opening and closing Q and QD pump covers for maintenance.

8.7 Rotary lobe change

Procedures for changing the rotary lobes on different pump series.

8.9 Change of cartridge mechanical seal

Detailed instructions for replacing the cartridge mechanical seal.

8.11 Reducing the starting torque

Methods to reduce starting torque by adjusting wear plates or shims.

8.7.1 Rotary lobe change - series VX100 Q, VX136 Q, VX186 Q

8.7.2 Rotary lobe change - series VX136 QD, VX186 QD

8.7.3 Rotary lobe change - series VX136 QDM2, VX186 QDM2

8.9.1 Change of cartridge mechanical seal on the gearbox

8.9.2 Cartridge mechanical seal change on the QD cover

8.11.1 Increasing the gap by installing thinner wear plates

8.11.2 Increasing the gap by installing shims between rotary lobe and wear plate

9 Maintenance plan

10 Service Plan

11 Trouble-shooting

11.1 Troubleshooting

Lists common problems with potential causes and solutions.

11.2 Help

12 Specifications

12.1 Material description for rotary lobes

Describes material properties and compatibility for various rotary lobe types.

12.2 VX100 - Technical data

12.3 VX100 with flanged electric motor - Technical data

12.4 VX136 - Technical data

12.5 VX186 - Technical data

13 Putting out of operation and disposal

14 Declaration of Installation

Vogelsang VX100Q Specifications

General IconGeneral
BrandVogelsang
ModelVX100Q
CategoryWater Pump
LanguageEnglish

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