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General| Number of Cylinders | 4 |
|---|---|
| Fuel System | Indirect injection |
| Cooling System | Freshwater cooled |
| Engine Type | Diesel |
| Max Power Output | 75 kW (102 hp) at 3600 rpm |
Provides information on torque specifications for vital joints and general tightening values.
Warns about hazards of fluorine rubber exposure to high temperatures and necessary safety measures.
Illustrates the placement of various identification plates and decals on the engine.
Details the procedures for preparing the engine for removal from the boat.
Explains how to attach the engine to a unit stand using fixture 999 9946, including screw details.
Details how to perform a compression test to judge the engine's condition and identify issues.
Initiates the process of removing components from the cylinder block, starting with the front cover.
Details the initial steps for dismantling the cylinder block, starting with the circulation pump.
Continues the dismantling process, focusing on the valve cover and injector removal.
Details the process of reconditioning the cylinder head, including dismantling and reassembly.
Provides steps for dismantling the cylinder head, removing valve springs, valves, and seals.
Details the reassembly process for the cylinder head, including installing plugs, valves, and seals.
Explains the procedure for changing guide pins and valve yokes on specific engine models.
Details the procedure for performing a leakage test on the cylinder head using pressure equipment.
Outlines methods for inspecting the cylinder head for cracks and distortion.
Describes how to identify heat cracks between valve seats and injector nozzles.
Explains how to measure cylinder head distortion using a straight edge and feeler gauge.
Details how to inspect valve guides for wear using a dial indicator and specific tools.
Provides instructions for pressing out and installing new valve guides using specialized drifts.
Explains how to remove old valve seats and install new ones, including thermal procedures.
Details the process of grinding valve seats to ensure proper sealing and fit.
Provides details on grinding valve seats, including angles, measurements, and checking seating.
Explains how to grind valves, including tightening angles and checking for damage.
Details the process of reconditioning the rocker mechanism, including parts inspection and bushing replacement.
Details the procedure for replacing copper injector sleeves with specialized tools.
Provides instructions for installing new copper sleeves, including lubrication and alignment.
Details the process of installing the cylinder head, including gasket application, and tightening.
Explains how to adjust valve clearance for different engine series, including turning the engine.
Details the process of reconditioning the cylinder block, including cleaning and inspection.
Describes how to inspect the cylinder block for damage, cracks, and bearing positions.
Details how to inspect cylinder liners for wear and measure them.
Details the procedure for honing cylinder liners to maintain lubrication and sealing characteristics.
Explains how to inspect pistons and connecting rods for wear, cracks, and distortion.
Details the steps for installing pistons, including heating, lubrication, and snap ring placement.
Explains how to inspect piston rings for wear, check gaps, and align them correctly.
Details the process of regrinding and realigning the crankshaft, including procedures and data.
Details the overall process of installing the cylinder block.
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