Volvo D20 - Page 41

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Group 21 Reconditioning engine
Assembfy
016
Install connecting rod cap
Check identification marks. Casting lugs (arrowed)
must faceforwards.
Install new nuts, lubricate contact
surfaces.
Torque
to 45 Nm (32 f t Ibs).
Install remaining pistons
Follow operations 014-016.
Check that crankshatt can be rotated
017
018
Use two old flywheel bolts and a screwdriver as illustr-
ated to rotate crankshaft.
Oll PUMP, SUMP (PAN)
019
Install oH pump
Install pump with new oil sea I.
Align pump gear on crankshaft flange. lnstall three
bolts (arrowed).
Other bolts will be installed at a later
sta ge.
Notel
OH pump bolts are of different lengths.
22 mm = 0.87 in
30 mm = 1.18 in
Install crankshaft front oil seal
Pack space between sealing lips with grease.
Tap in oil seal with 5200 and a plastic mallet.
020
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