Volvo D20 - Page 42

Group 21 Reconditioning engine
Assembly
M6x28
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l
"
-,
M
.,,""
020
I
1 .l. __
5203
40
D21
Install oil strainer
Use a new oil seal and new locking strap for oil pump
balts.
Tightening torque la Nm (6.5 f t Ibs).
Install sump
Use a new gasket.
Notel Different balt lengths and dimensions.
D22
Rear edge of sump must be flush with eng in e block.
(Usa a straight edge to check this.)
All other bolts = M6 x la
28 mm = 1.10 in
75 mm = 2.95 in
103 mm = 4.05 in
FlVWHEEl, ClUTCH, CARRIER PLATE
D23
Install flywheel (manual), carrier plate (automa-
tic)
Flywheal can only be in stall ed in one position since
bolts are asymmetrically located.
Note! Support panel on automatic vehicles.
Use
new bolts, smeared with sea ler PIN 277 961-9.
Use
locking sector 5112 to prevent crankshaft from
rotating and torque bolts to 75 Nm (55 fl Ibs).
Notel Different types of flywheels for D 20 and D 24
engines.
D24
Install clutch
Usa centering shaft 5203.
Install
disc with hub faciog out, away from fl ywhee l.
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