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Volvo D20 - Cylinder Head Disassembly

Volvo D20
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II
A+B
=
18!:O,8mm
Group
21
Reconditioning engine
Assembly
025
Install
pressure
plate
Tighten
bolts
crosswise, a
few
turns
at
a
time
to
avoid
warp.
Remove
locking
sector
5112
and
centering
shaft
5203.
MISCElLANEOUS
Reconnect
hoses
at
rear
of
engine
block
Use
new
Q-rings.
Automatic gearbox
026
Check
installation
measurement
of
carrier
plate
(To
be carried
out
af
ter
replacement
of
carrier
plate)
Installation
measurement
= 17.2-1a.8
mm
(0.667-
0.740 in).
If
carrier
plate
is
installed
incorrectly
(Le.
installation
measurement
is
wrong),
distance
to
torque
converter
carrierwill
be too long. This
may
cause carrie r plate to
crack and
possibly
noise
when
driving.
027
To
measure
Place a steel
ruler
between
carrier
plate
and
engine
block. Ruler
should
rest
against
engine
to
gearbox
mounting
flange
and
should
rest
against
both
sides
of
fl ange. Turn
crankshaft
until
one
of
holes
in
carrier
plate coincides
with
steel ruler.
Measure
B
with
an
outside
caliper
equipped
for
depth
measurement.
Measured value B
plus
thickness
of
steel
ruler
should
= 17.2-18.8
mm
(0.667-0.740
in).
If
distance
is less
than 17.2
mm
= 0.677 in, place a spacer
washer
(PIN
1257377·0) between crankshatt
and
carrier plate .
41

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