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Volvo D20 - Page 62

Volvo D20
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Group
21
Reconditioning engine
Assembly
O
"
~
D20
D
24
o'"
60
J4
Install
center
bolt
Smear threads and
mating
surlace
with
sealer PIN
277961-9.
Use wrench 5187 (rest on cool
ing
fan
journal)
to
hold
vibration
damper
and
wrench
5188 to
torque
center
bol t
to
350
Nm
(255 f t Ibs).
Important!
Torque 350
Nm
(255 f t Ibs)
applies
on
ly
if
wrench 5188 is used.
Also,
torque
wrench
must
be
in
line
with
wrench 5188.
Nate!
Different
vibration
dampers
for
D
20
and D 24
engines.
Set
bett
tension
Adjust tension
by
moving
coolant
pump.
J5
Use gauge 5197
to
check tension. Attach
gauge
to
belt
and set
to
12.5 units. Stretch belt
unti
l mark on gauge
plunger
is
flush
with
sleeve.
Tighten
mounting
bolts. Depress belt
strongly
with
hand and recheckladjust tension.
Check
that
eyl. 1 is
at
TDC
- injeetion
Use
tool
5198. Set gauge to 25.0.
J6
Zero mark on
flywheel
should
coincide
with
zero
of
ruler. Adjust
if
necessary.