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Volvo L45H 2016 User Manual

Volvo L45H 2016
318 pages
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L45H/L50H
VOLVO CONSTRUCTION EQUIPMENT
L45H/L50H
Ref. No. 20044395_A
2016.01
Volvo, Eskilstuna
operator’s manual
English
English
www.duma-rent.com

Table of Contents

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Volvo L45H 2016 Specifications

General IconGeneral
BrandVolvo
ModelL45H 2016
CategoryCompact Loader
LanguageEnglish

Summary

Operator's Manual

VOLVO CONSTRUCTION EQUIPMENT

Manufacturer information for the operator's manual.

Foreword

Identification numbers

Details on identifying the machine using numbers and codes for inquiries.

Presentation

Intended use

Describes the standard operating conditions and environmental limits for the machine.

Environmental requirements

Guidelines for operating and maintaining the machine with environmental awareness.

Engine

Details about the machine's four-cylinder, turbocharged diesel engine and emission standards.

Exhaust aftertreatment system

Explanation of the exhaust aftertreatment system (EATS) including DOC, DPF, and SCR catalysts.

Electrical system

Information about the machine's 24-volt electrical system, batteries, and components.

Brake system

Details on the service brake (hydraulic, wet disc) and parking brake (dry disc).

Steering system

Description of the articulated frame steering and hydrostatic load-sensing system.

Cab

Features of the cab, including air conditioning, heating, ventilation, and emergency exit.

FOPS and ROPS

Information on cab approval according to FOPS and ROPS standards for protection.

Hydraulic system

Explanation of the load-sensing hydraulic system and its components.

Equipment

Overview of optional equipment available for the machine, such as CDC and BSS.

Modifications

Guidelines and responsibilities regarding machine modifications and unauthorized attachments.

Anti-theft device

Details on the optional anti-theft device to prevent machine theft.

Logged machine data

Information on the software systems that register and store various machine data.

CareTrack

Description of the CareTrack telematics system for machine data monitoring.

Machine view

Diagram identifying key components of the machine from the operator's perspective.

CE-marking, EMC-directive

Explanation of CE marking and EU's EMC directive for machine safety and compatibility.

Communication equipment, installation

Guidelines for installing communication equipment and protecting against electromagnetic interference.

Product plates

Information on identifying the machine and its components using various product plates.

Information and warning decals

Guidance on understanding and paying attention to information and warning decals on the machine.

Instrument panels

Instrument panel, front

Detailed description of the front instrument panel, including switches and display unit.

Instrument panel, cab post

Identification and function of switches and controls on the cab post.

Instrument panel, overhead

Information on the overhead instrument panel, typically for optional equipment like radios.

Instrument panel, rear

Details on the rear cab wall, including power sockets and fuse/relay compartments.

Other controls

Controls

Overview of main control levers, pedals, and switches for machine operation.

Operator comfort

Information on adjusting the operator's seat, armrests, and other comfort features.

Climate control system

Description and operation of the cab's climate control system, including heating and AC.

Operating instructions

Running-in instructions

Guidelines for operating the machine during the initial 100 hours for optimal performance.

Delayed engine shutoff

Explanation of the function that prevents immediate engine shutdown to protect the turbo.

Engine protection - Software

Details on how software limits engine speed and torque to prevent damage.

Auto engine shutoff (optional equipment)

Information on the automatic engine shutoff feature and its conditions.

Propeller shaft

Safety and maintenance information regarding the propeller shaft and its components.

Visibility

Guidance on ensuring operator visibility and understanding visibility standards.

Safety rules when operating

Essential safety rules and operator obligations for safe machine operation.

Measures before operating

Pre-operation checks and procedures to ensure machine readiness and safety.

Starting engine

Step-by-step instructions for starting the machine's engine, including cold weather procedures.

Starting with booster batteries

Procedure for safely starting the machine using booster batteries.

Hydraulic system, warming up

Instructions for warming up the hydraulic system to operating temperature, especially in cold conditions.

Gear shifting

Detailed explanation of gear shifting procedures for different control lever versions.

Differential locks

Guidance on engaging and disengaging differential locks for improved traction on slippery surfaces.

Steering

Information on the steering system, secondary steering, and Comfort Drive Control (CDC).

Braking

Instructions for smooth braking, especially when operating with a load or on slippery ground.

Exhaust aftertreatment system

Explanation of the exhaust aftertreatment system, regeneration processes, and alarms.

Stopping

Procedures for safely stopping the machine, including engine shutdown and parking.

Parking

Steps for safely parking the machine, including securing it and preventing theft.

Measures when getting stuck

Procedures to follow if the machine becomes stuck, including recovery methods.

Retrieving and towing

Instructions and safety precautions for retrieving and towing the machine.

Transporting machine

Guidelines for safely loading, securing, and transporting the machine on a vehicle.

Operating techniques

Advice and instructions on operating the machine and its common attachments efficiently.

Eco driving

Tips for fuel-efficient operation, including optimal RPM, attachment selection, and tire pressure.

Whole-body vibrations

Information on reducing vibration levels and minimizing risks of back pain.

Working within dangerous areas

Safety precautions for working near docks, ramps, in tunnels, or in areas with electromagnetic fields.

Working on slopes

Safety guidelines for operating the machine on slopes and steep grades to prevent loss of control.

Working in water and on boggy ground

Precautions for operating the machine in water or on boggy ground, including water depth limits.

Working where there is risk of landslip

Safety advice for working on soft ground or near slopes to prevent landslips.

Working in cold weather

Safety precautions for operating the machine in cold weather, including hydraulic system warming.

Attachments

Information on approved attachments, their selection, installation, and safety.

Attachment brackets

Procedures for connecting and disconnecting attachments using the attachment bracket.

Hydraulic function, 3rd and 4th

Instructions for connecting and disconnecting 3rd and 4th hydraulic functions and pressure release.

Loading

Techniques for efficient and safe loading operations, including bucket positioning and load transport.

Buckets

Guidelines for selecting and working with different types of buckets for optimal performance.

Pallet forks

Information on using pallet forks, including adjustments, working with loads, and approvals.

Timber grapples

Operating techniques for timber grapples, including unloading, loading, and stacking logs.

Special hydraulics

Details on special hydraulic functions, like 4th function switchable from 3rd, and control lever versions.

Material handling arm

Specifications and operating guidelines for material handling arms, including load capacities.

Road sweeping (optional equipment)

Instructions for operating the road sweeping attachment, including working speed and maintenance.

Lifting objects

Safety guidelines and considerations for lifting objects, including stability and load limits.

Signalling diagram

Standard hand signals used for communication between operators and signal persons.

Safety when servicing

Service position

Preparation steps for placing the machine in a safe service position.

Before service, read

Essential safety rules and precautions to follow before starting any service work.

Prevent environmental impact

Guidelines for handling oils, fluids, and waste to minimize environmental impact.

Welding

Safety precautions and procedures to follow before performing electric welding on the machine.

Fire prevention

Safety measures and actions to take in case of fire, including prevention and response.

Handling hazardous materials

Safety guidelines for handling heated paint, rubber, plastics, and refrigerant.

Handling line, tubes and hoses

Safety precautions related to high-pressure lines, tubes, and hoses to prevent injury.

Maintenance

Exhaust control system

Information on the exhaust control system, its certification, and warranty considerations.

Service history

Guidance on filling the service journal and its importance for warranty and resale.

Arrival and delivery inspection

Procedures for arrival and delivery inspections required for warranty validation.

Delivery Instructions

Requirements for dealers to provide delivery instructions to the buyer for warranty.

Service Programme

Overview of the service program, intervals, and conditions for factory warranty validation.

Service points

Diagrams illustrating the location of various service points on the machine.

Lubrication and service chart

Chart detailing lubrication and service tasks at different operating hour intervals.

Maintenance service, every 10 hours

Daily checks and maintenance tasks required every 10 operating hours.

Hydraulic oil level, checking

Procedure for checking and topping up the hydraulic oil level.

Engine oil level, checking

Instructions for checking the engine oil level before starting the engine.

Water separator, checking

Procedure for checking and draining water from the fuel water separator.

Oil bath air cleaner, checking

Instructions for checking and cleaning the oil-bath air cleaner.

Maintenance service, every 50 hours

Lubrication and checks for articulation joints, tyres, and coolant every 50 operating hours.

Tyres, checking air pressure

Safety precautions and procedures for checking and inflating tyre air pressure.

Tyres, checking wear

Guidelines for checking tyre tread depth and sidewall condition for wear.

Coolant, checking level and refilling

Procedure for checking coolant level and refilling, including safety warnings.

Maintenance service, every 125 hours

Lubrication tasks for steering cylinder bearings and lifting frame every 125 operating hours.

Maintenance service, every 250 hours

Draining and cleaning procedures for the water separator every 250 operating hours.

Articulation joints, lubricating

Greasing intervals for articulation joints, steering cylinders, and frame bearings.

Maintenance service, every 500 hours

Cleaning procedures for coolers, condensers, and engine compartment every 500 hours.

Engine oil, filling

Instructions for filling engine oil, including capacity and quality recommendations.

Cooler and condenser, cleaning

Guidance on cleaning the radiator, coolers, and condenser, especially in dusty conditions.

Coolant, checking level and refilling

Procedure for checking and refilling coolant, including specific Volvo Coolant VCS requirements.

Reversible fan, cleaning

Instructions for cleaning the reversible cooling fan and checking its settings.

Maintenance service, every 1000 hours

Checking the parking brake function and related safety measures every 1000 hours.

Maintenance service, every 2000 hours

Maintenance procedures for pre-cleaner and oil bath air cleaner every 2000 hours.

Pre-cleaner (optional equipment)

Information on the use and maintenance of the pre-cleaner for dusty environments.

Oil bath pre-cleaner (optional equipment)

Instructions for checking and cleaning the oil bath air cleaner and its filters.

Maintenance service, when required

Tasks performed as needed, including fuel filling, bleeding, and filter cleaning.

Fuel, filling

Procedure for filling the fuel tank, including safety warnings and fuel quality recommendations.

AdBlue®/DEF, filling

Instructions for filling the AdBlue®/DEF tank, including quality and handling precautions.

Fuel system, bleeding

Procedure for bleeding the fuel system to remove air after service or running dry.

Air cleaner primary filter, cleaning

Instructions for cleaning the engine's primary air filter to ensure proper induction air.

Dust discharge valve

How to empty the dust discharge valve on the air cleaner.

Cleaning of primary air filter

Guidance on cleaning and replacing the primary air filter, including replacement intervals.

Carbon filter (optional equipment)

Information on the carbon filter for reducing odors and its particle efficiency class.

Asbestos filter (optional equipment)

Details on the asbestos filter for conditions with asbestos dust and its replacement intervals.

Cleaning machine

General recommendations for cleaning the machine using conventional car care products.

Touch-up painting

Procedures for checking and rectifying any damaged areas of the paint finish.

Cleaning engine compartment

Instructions for daily inspection and cleaning of the engine compartment and surrounding areas.

Bucket teeth, replacing

Procedure for replacing bucket teeth, including safety precautions and required tools.

Removing tooth

Step-by-step guide for removing a bucket tooth using a hammer and special tool.

Installing tooth

Step-by-step guide for installing a bucket tooth and replacing the lock retainer.

Wheel bolts, checking tightening

Procedure for checking and tightening wheel nuts after tyre changes or wheel removal.

Central lubrication system

Information on the automatic greasing system, its inspection, and setting lubrication cycles.

System test

Procedure for running a system test or an extra lubrication cycle for the greasing system.

Central lubrication system, bleeding

Instructions for bleeding the central lubrication system to remove air.

Evaporator, cleaning

Procedure for cleaning the evaporator (cab filter removed) and for more thorough cleaning.

Specifications

Recommended lubricants

Recommendations for engine oils, hydraulic fluids, and greases based on operating conditions.

Engine oil

Engine oil grade recommendations, viscosity charts, and change intervals based on fuel sulphur content.

Coolant

Information on Volvo Coolant VCS, mixture ratios, and water quality requirements for the cooling system.

Grease

Recommendations for grease types, including Volvo Super Grease Lithium EP2 and automatic lubrication system grease.

Automatic central lubrication

Requirements for grease used in the central greasing system based on operating temperature.

Fuel system

Fuel recommendations for EU and USA certified engines, including sulphur content and quality requirements.

AdBlue®/DEF

Information on AdBlue®/DEF fluid, its properties, storage, and handling precautions.

Service capacities and change intervals

Table of fluid capacities and recommended service intervals for oils, filters, and coolant.

Engine

Technical specifications for the L45H and L50H engines, including power, torque, and speed.

Electrical system

Details on system voltage, battery specifications, alternator, starter motor, and bulb information.

Relays and fuses in the engine compartment

Identification of relays and fuses located in the engine compartment with their functions.

Relays and fuses on the circuit board

Diagrams and tables identifying relays and fuses on the main circuit board.

Transmission

Specifications for the hydrostatic travel system, front axle, and rear axle.

Brake

Technical data for the service brake and parking brake systems, including disc thickness.

Steering

Specifications for the steering system, pump, oil flow, and steering cylinders.

Wheels

Tire specifications, air pressure recommendations, and wheel nut tightening torque.

Cab

Cab specifications including general features, heating/ventilation, operator seat, and vibration data.

Hydraulic system

Details on working hydraulics, pump, motor, tilt cylinder, lifting cylinders, and cycle times.

Machine weights

Service weight and maximum machine weight specifications for L45H and L50H models.

Dimensions

Detailed dimensional data and tipping load information for various configurations and attachments.

Service history

Log for recording service dates, hours, and types of service performed on the machine.

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