EasyManua.ls Logo

Wacker Neuson DPU 4545 User Manual

Wacker Neuson DPU 4545
92 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operator’s manual
Vibratory plate
DPU
4545, 5545, 6555
05.2015
5100009744en / 02

Table of Contents

Questions and Answers:

Wacker Neuson DPU 4545 Specifications

General IconGeneral
BrandWacker Neuson
ModelDPU 4545
CategoryPower Tool
LanguageEnglish

Summary

1 Foreword

2 Introduction to the Manual

2.1 Use of the Manual

Instructions for keeping and transferring the manual throughout the machine's lifecycle.

2.2 Storing the Manual

Guidelines for storing the manual in proximity to the machine for easy access.

2.3 Accident Prevention Regulations

Importance of adhering to local and national safety regulations.

2.4 Further Information

Information on manual applicability to different machine types and potential amendments.

2.5 Target Group

Identifies the intended audience for the operator's manual, including operatives and staff.

2.6 Symbol Explanation

Explanation of safety symbols (DANGER, WARNING, CAUTION, NOTE) used in the manual.

2.7 Wacker Neuson Representative

Information on locating and contacting Wacker Neuson representatives for support.

2.8 Limitation of Liability

Circumstances under which Wacker Neuson disclaims liability for damages or injuries.

2.9 Machine Identification

Details on the machine's nameplate for identification and spare parts ordering.

3 Security

3.1 Policy and Intended Use

Defines state-of-the-art, intended uses, and prohibited applications of the machine.

Structural Changes and Operator Responsibility

Prohibits unauthorized changes and outlines operator's legal and safety duties.

3.3 Operator Obligations

Key responsibilities of the operator for safe operation and compliance.

3.4 Personnel Qualifications

Requirements for trained and fit personnel to operate the machine safely.

3.5 General Hazards

Information on residual hazards inherent to the machine's operation.

3.6 General Safety Information

Broad safety instructions applicable to the manual's content.

3.6.1 Working Area Safety

Safety precautions for the immediate working environment and public safety.

3.6.2 Service Safety

Safety instructions for personnel performing maintenance or repairs.

3.6.3 Personal Safety

Guidelines for personal safety, including PPE and body protection.

3.6.4 Handling and Use

Proper procedures for handling, using, and storing the machine.

3.7 Specific Safety Instructions - Vibratory Plates

Safety measures specific to the operation of vibratory plates.

3.7.1 External Influences

Conditions and environments where the vibratory plate must not be operated.

3.7.2 Operational Safety

Critical safety considerations during machine operation, including slopes and proximity to others.

3.7.3 Safety Distances

Guidelines for compaction work near buildings and managing vibration emissions.

3.8 Combustion Engine Safety

Essential safety instructions for the machine's combustion engine.

3.9 Fuel, Lubricants, and Coolants Safety

Precautions when handling fuels, lubricants, and coolants.

3.10 Starter Battery Safety

Safety instructions for handling and connecting starter batteries.

3.11 Maintenance Safety

General safety precautions to be observed before and during maintenance.

3.12 Personal Protective Equipment (PPE)

Required PPE such as safety shoes, gloves, and ear protection for safe operation.

3.13 Safety Equipment

Identification and description of the machine's built-in safety features.

3.14 Behavior in Dangerous Situations

Preventive measures and emergency procedures for hazardous situations.

4 Safety and Information Labels

Label Maintenance and Descriptions

Guidance on keeping labels legible and explanations of various machine labels.

5 Construction and Function

5.1 Items Supplied

List of components included in the machine's delivery package.

5.2 Application

Describes the intended uses of the vibratory plate in various construction scenarios.

5.3 Brief Description

Detailed explanation of the vibratory plate's working principle, exciter, and drive system.

Optional Features: Hour Meter, Extension Plates, Compatec Display

Details on optional features like operating hour meter, extension plates, and Compatec display.

5.4 Versions and Optional Frames

Information on different machine versions and the optional narrow protective frame.

6 Components and Operator Controls

6.1 Components

Diagrams and designation of key machine parts like engine, base plate, and centre pole.

6.2 Operating Elements and Controls

Explanation of controls like control handle, throttle, ignition, and jump-start.

7 Transport

Transport Safety Warnings

Critical warnings regarding falling hazards, fire risks, and improper handling during transport.

7.1 Loading and Transport Preparations

Procedures for preparing and safely loading the machine for transport.

Lifting and Securing the Machine

Instructions on correct lifting points and tying down methods for secure transport.

8 Use and Operation

8.1 Before Starting Checks

Essential pre-operation checks of the engine, components, fluids, and connections.

8.1.2 Adjusting Centre Pole

Procedure for adjusting the working height of the centre pole using the threaded spindle.

8.2 Notes on Operation

Important operational notes, including tipping hazards and exhaust fume warnings.

Operating on Inclined Surfaces

Specific safety guidelines for operating the machine on slopes and inclines.

8.3 Starting the Engine

General procedures and precautions for starting the machine's engine.

8.3.1 Manual Start Procedure

Step-by-step guide for starting the machine using the manual crank start.

8.3.2 Cold Start (Manual)

Procedure for starting the machine manually in cold weather conditions.

8.3.3 Electric Start Procedure

Instructions for starting the machine using the electric starter system.

Compatec Compaction Display Operation

How to interpret and use the optional Compatec display for monitoring compaction.

8.4 Operation and Travel Direction

General operation steps and how to select travel direction.

8.4.2 Compatec Display Interpretation

Understanding the Compatec display for progress and over-compaction warnings.

8.5 Turning Off the Machine

Procedures for safely shutting down the machine after operation.

8.5.1 Manual Start Shutdown

Steps for turning off the machine when it was started manually.

8.5.2 Electric Start Shutdown

Steps for turning off the machine when it was started with an electric starter.

9 Maintenance

Maintenance Safety Warnings

Critical safety warnings related to maintenance, including fumes, hot surfaces, and safety devices.

9.1 Maintenance Table

Scheduled maintenance tasks with frequency (daily, weekly, monthly, hourly).

9.2 Specific Maintenance Work

Detailed instructions for specific maintenance tasks and preparation steps.

Check and Refill Fuel Level

Procedure for visually checking and refilling the fuel tank.

Check Water Trap and Clean Machine

Procedures for checking the water trap and safely cleaning the machine.

Screwed Connections and V-Belt Maintenance

Checking screwed connections and instructions for changing the V-belt.

Exciter Oil Change and Level Check

Procedure for draining, refilling, and checking the exciter oil level.

Starter Battery Fluid Level Check

Instructions for checking the fluid level in the starter battery cells.

Changing the Starter Battery

Step-by-step guide for safely replacing the starter battery.

10 Troubleshooting

10.1 Fault Table

A comprehensive table listing faults, their causes, and recommended remedial actions.

10.2 Jump Starting with Donor Battery

Detailed procedure for jump-starting the machine using another battery.

11 Disposal

11.1 Battery Disposal

Guidelines for battery disposal in EU and non-EU countries, including harmful substances.

12 Accessories

Accessory Overview

Descriptions of extension plates, sliders, starting cranks, brackets, and chassis.

13 Technical Data (DPU 4545 Series)

DPU 4545 Model Specifications

Detailed technical data for DPU 4545H, He, Heh, Hec, Hech, and US variants.

Combustion Engine Specifications (DPU 4545)

Specifications for the combustion engines powering the DPU 4545 series.

14 Technical Data (DPU 5545 Series)

DPU 5545 Model Specifications

Technical data for DPU 5545H, He, Heh, Hec, Hech, Hecs, Hesh variants.

DPU 5545 US Model Specifications

Technical data for DPU 5545 US variants.

Combustion Engine Specifications (DPU 5545)

Specifications for the engines used in DPU 5545 models.

15 Technical Data (DPU 6555 Series)

DPU 6555 Model Specifications

Technical data for DPU 6555H, Hs, He, Heap, Hec, Hehap, Hes, Hesh variants.

DPU 6555 US Model Specifications

Technical data for DPU 6555 US variants.

Combustion Engine and Battery Specs (DPU 6555)

Engine and battery specifications for DPU 6555 US models.

16 Emission Control Systems Information and Warranty

Emission Control Systems Warranty Statement

Reference to the engine manual for specific emission warranty details.

EC Declaration of Conformity (DPU 4545)

EC Declaration of Conformity (DPU 5545)

EC Declaration of Conformity (DPU 6555)

Related product manuals