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Wacker Neuson HI 400 HD D

Wacker Neuson HI 400 HD D
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5000192824 09 0615
5000192824
Operator’s Manual
Indirect-Fired Air Heaters
HI 400 HD D
HI 400 HD G
EN

Table of Contents

Questions and Answers:

Wacker Neuson HI 400 HD D Specifications

General IconGeneral
BrandWacker Neuson
ModelHI 400 HD D
CategoryHeater
LanguageEnglish

Summary

Foreword

Expectations for information in this manual

Explains how to use the manual and what information to expect within its sections.

Manufacturers approval

Details the manufacturer's policies regarding approved parts, attachments, and modifications.

Safety Information

Signal Words Used in this Manual

Defines DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words used for hazard communication.

Machine Description and Intended Use

Describes the heater's components and its intended applications and limitations.

Operating Safety

Outlines essential safety rules, training, and precautions for operating the machine.

Safety Guidelines for Gas-Fired Machines

Provides critical safety precautions specific to the operation of gas-fired heaters.

Safety Guidelines for Operating Combustion Burners

Details safety measures and precautions for operating combustion burners safely.

Service Safety

Covers safety procedures and precautions necessary during maintenance and repair.

Labels

Label Locations - HI 400 HD D

Illustrates the placement of various labels on the HI 400 HD D model.

Label Locations - HI 400 HD G

Illustrates the placement of various labels on the HI 400 HD G model.

Label Meanings

Explains the significance and meaning of the different safety and instructional labels.

Lifting and Transporting

Operation

Preparing the Machine for First Use

Steps for initial setup and checks before operating the machine for the first time.

Installing the Axle and Wheels

Procedure for attaching the axle and wheels to the heater unit.

Blower Duct Heater Option

Instructions for installing an optional duct for preheating air for the combustion blower.

Installing the Front Duct Adapter

Guide for attaching the front duct adapter to the machine's air outlet.

Installing the Rear Duct Adapter (Optional)

Instructions for installing the optional rear duct adapter onto the machine.

Control Component Locations

Identifies and locates key controls, panels, and components on the machine.

Adjusting the Handle Height

Details how to adjust the manual transport handle height for operator comfort.

Positioning the Machine

Guidelines and proximity restrictions for safely positioning the machine for operation.

Electrical and Grounding

Explains safe electrical connection, extension cord usage, and grounding procedures.

Control Panel-Oil Burner (D Models)

Describes the control panel layout, indicators, and functions for oil burner models.

Recommended Fuels and Fuel Blending Guide

Provides guidance on appropriate fuels and blending for different ambient temperatures.

Control Panel-Gas Burner (G Models)

Describes the control panel layout, indicators, and functions for gas burner models.

Inspecting the Fuel Hose

Details the procedure for visually inspecting the fuel hose assembly for damage.

Gas Installation and Setup (G models)

Critical steps for safely installing and setting up gas models according to codes.

Connecting the Gas Line (G models)

Instructions for connecting the gas supply line to the heater for G models.

Setting the Gas Selector Valve (G models)

Procedure for setting the gas selector valve to convert between natural gas and LP.

Venting the Machine

Guidelines and requirements for safely venting exhaust gases according to codes.

Installing the Heater Duct

Procedure for connecting optional ducts to the machine's air outlet for warm air distribution.

Flex Ducting Options

Information on maximum allowable return and supply duct lengths for your machine.

Installing the Remote Thermostat or Receptacle Cap

Guide to installing the optional remote thermostat or its protective cap.

Connecting Power to the Machine

Steps for safely connecting the machine to a suitable power source.

Before Starting

Checklist of pre-operation tasks to ensure the machine is ready to start.

Cold Weather Start-Up

Specific procedures for starting and operating the machine in cold temperatures.

Starting the Machine (D models)

Step-by-step guide to starting the machine for oil burner (D) models.

Starting the Machine (G models)

Step-by-step guide to starting the machine for gas burner (G) models.

High and Low Voltage Protection (G Models)

Explains the machine's protection features against voltage fluctuations for G models.

Stopping

Procedure for safely shutting down and stopping the machine.

Installing and Using the Remote Thermostat

Detailed instructions for setting up and operating the remote thermostat.

Operating at High Elevations (D models)

Guidance for operating the machine at high altitudes, including necessary kits.

Accessories

Available Accessories

Lists and describes optional accessories available for the heater.

Setting up the Burner

Removing the Access Cover

Procedure for removing the access cover to access internal components for maintenance.

Removing and Installing the Burner

Steps for safely removing and reinstalling the burner assembly.

Setting up the Burner

Comprehensive guide to setting up and adjusting the burner for optimal performance.

Adjusting the Gas Pressure (G Models)

Procedure for setting the correct gas pressure for gas burner (G) models.

Inspecting the Oil Burner Electrodes (D models)

Guide for inspecting the condition of the oil burner electrodes on D models.

CheckingChanging the Burner Nozzle (D models)

Instructions for checking and replacing the burner nozzle on D models.

Checking and Adjusting the Air Damper

Procedure for checking and adjusting the air damper for optimal burner performance.

CheckingAdjusting the Fuel Pressure

Steps for checking and adjusting fuel pressure for proper heater operation.

Maintenance

Periodic Maintenance Schedule

Outlines a schedule for routine maintenance tasks based on time or service hours.

Inspecting the Heat Exchanger

Detailed guide for inspecting the heat exchanger for cracks, damage, and leaks.

Changing the Fuel Heater Filter (D models)

Procedure for replacing the fuel heater filter on oil burner (D) models.

Inspecting and Cleaning the Cadmium (CAD) Cell

Instructions for inspecting and cleaning the CAD cell for proper flame sensing.

Cleaning the Fan Blades and Motor

Guide for cleaning the fan blades and motor assembly for optimal airflow.

Cleaning the Interior Shell

Procedure for cleaning the inside of the machine's main shell.

Inspecting the Flame Head

Steps for inspecting the flame head for wear, cleanliness, and thermal stress.

Inspecting the Electrical Connections

Guide for checking electrical connections for integrity, tightness, and corrosion.

Cleaning the Machine

General instructions for cleaning the exterior of the machine and air inlets/outlets.

Basic Troubleshooting

Basic Troubleshooting

Provides common problems, their causes, and recommended remedies for the heater.

Technical Data

Machine

Presents key specifications, performance data, and dimensions for the machine.

Schematics

HI 400 HD D

Electrical schematic diagram for the HI 400HD D model.

Components

Lists and identifies the numbered components referenced in the schematics.

HI 400 HD G (2014)

Electrical schematic diagram for the HI 400HD G model (2014).

Components (2014)

Lists and identifies components for the 2014 models.

HI 400 HD G (2015)

Electrical schematic diagram for the HI 400HD G model (2015).

Components (2015)

Lists and identifies components for the 2015 models.

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