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Wacker Neuson HI 400 HD G

Wacker Neuson HI 400 HD G
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5000192824 09 0615
5000192824
Operator’s Manual
Indirect-Fired Air Heaters
HI 400 HD D
HI 400 HD G
EN

Table of Contents

Questions and Answers:

Wacker Neuson HI 400 HD G Specifications

General IconGeneral
BrandWacker Neuson
ModelHI 400 HD G
CategoryHeater
LanguageEnglish

Summary

Foreword

Machine Identification and Documentation

Details on identifying machine parts, serial number, and using documentation.

Manual Content and Manufacturer Approval

Expectations for manual content and definitions for approved parts and modifications.

Safety Information

Signal Words and Machine Description

Explains safety signal words and describes the heater and its intended use.

Operating Safety Guidelines

Rules for safe operation, operator qualifications, and application area safety.

Specific Hazard Guidelines

Safety rules for gas-fired machines and combustion burners.

Service Safety Precautions

Safety measures for maintenance, modifications, and cleaning.

Labels

Label Locations

Diagrams showing label placement for HI 400 HD D and HI 400 HD G models.

Label Meanings

Explains the meaning of various safety and operational labels.

Lifting and Transporting

Guidelines and Requirements

Procedures and requirements for safe lifting and transporting the machine.

Operation

Initial Setup and Component Installation

Steps for preparing, installing wheels, and duct adapters.

Machine Positioning and Electrical Setup

Guidelines for positioning the machine and electrical/grounding connections.

Control Panel Operations

Details of control panels for D and G models, including starting procedures.

Fuel and Gas Handling

Fuel recommendations, hose inspection, and gas installation procedures.

Starting and Stopping Procedures

Pre-start checks, cold weather start, starting, stopping, and voltage protection.

Advanced Operation and Features

High/low voltage protection, remote thermostat use, and high elevation operation.

Accessories

Available Accessories

Lists and describes optional accessories for the heater.

Setting up the Burner

Accessing and Removing Components

Procedures for removing access covers and the burner assembly.

Burner Configuration and Settings

Factory settings, burner setup, and adjustments for gas/fuel pressure.

Burner Component Inspection

Inspecting electrodes, nozzles, air damper, and fuel pressure.

Maintenance

Periodic Maintenance Schedule

A comprehensive schedule for routine maintenance tasks.

Heat Exchanger Inspection

Detailed instructions for inspecting the heat exchanger for damage.

Filter, Cell, and Fan Maintenance

Procedures for changing filters, cleaning CAD cells, and fan blades.

Shell, Flame Head, and Electrical Maintenance

Cleaning interior shell, inspecting flame head, and electrical connections.

Basic Troubleshooting

Common Problems and Solutions

Identifies common issues, causes, and remedies for the heater.

Technical Data

Machine Specifications

Key technical specifications, dimensions, and performance data.

Schematics

HI 400 HD D Wiring and Components

Wiring diagram and component list for the HI 400HD D model.

HI 400 HD G (2014) Wiring and Components

Wiring diagram and component list for the 2014 G model.

HI 400 HD G (2015) Wiring and Components

Wiring diagram and component list for the 2015 G model.

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