WAGNER GA 4000ACIC-R - User Manual

Version 05/2018
GA 4000ACIC-S
GA 4000ACIC-R
AirCoat
Automatic spray gun
II 2G X
B_06647

WAGNER GA 4000ACIC-R Specifications

General

Brand	WAGNER
Model	GA 4000ACIC-R
Category	Paint Sprayer
Language	English

Summary

2 Correct Use

2.2 Type of Use

2.3 Use in Potentially Explosive Areas

Addresses the suitability of the device for use in hazardous environments.

2.5 Misuse

Highlights improper uses that can lead to injury or damage.

3 Identification

3.1 Explosion Protection Identification

Details the ATEX marking and suitability for explosive areas.

4 Basic Safety Instructions

4.1 Operator Safety

Safety instructions for the operator.

4.1.1 Electrical Devices and Equipment Safety

Safety guidelines concerning electrical devices and equipment.

4.1.2 Safe Work Environment

4.1.3 Personnel Qualifications

4.2 Personnel Safety and System Procedures

4.2.1 Personal Safety Equipment and Handling

Guidelines on PPE, handling of devices, and avoiding skin injection.

4.2.3 Grounding the Unit and Hose Safety

Procedures for grounding the system and ensuring hose safety.

4.2.5 Cleaning and Maintenance Safety

4.2.7 Maintenance and Repair Safety

Rules for safe maintenance, repair, and component replacement.

5 Description

5.2 Functional Description

5.2.1 Mode of Operation

5.2.3 Spraying Procedures

5.2.3.1 AirCoat Flat Spraying Procedure

5.2.3.2 AirCoat Round Spraying Procedure

5.4 Technical Data

5.4.2 Technical Data

Key technical specifications of the spray gun.

6 Commissioning

6.1 Personnel Training and Conditions

6.1 Training of Assembly;Commissioning Personnel

6.4 Installation and Connection Procedures

Details on connecting the spray gun system, including air and product lines.

6.5 System Preparation and Checks

6.5 Grounding

Instructions for grounding the spray system.

6.6 Safety Checks

6.7 Lacquer Preparations

6.8 Commissioning Steps

Procedures for preparing, performing, and verifying the commissioning process.

6.8.1 Preparation Before Commissioning

6.8.2 Commissioning

Step-by-step guide for the commissioning process.

6.8.3 Verifying a Safe Operational Condition

How to check the system's safe operational status after commissioning.

7 Operation

7.1 Operator Training

7.2 Operational Tasks and Procedures

Step-by-step guides for using the spray gun.

7.2.1 Starting to Spray

Initial steps for starting the AirCoat spraying process.

7.2.2 Adjusting the Spray Pattern

How to adjust the spray pattern for optimal results.

7.2.3 Pressure Relief and Work Interruption

Procedures for relieving pressure during work interruptions.

7.2.4 Changing AirCoat Nozzle

7.2.6 Eliminating Nozzle Clogging

Steps to clear blockages in the spray nozzle.

7.2.7 Replacing Round Jet Nozzle Insert

8 Cleaning and Maintenance

8.1 Cleaning Procedures

8.1.2 Flushing and Cleaning the Gun

Step-by-step guide for flushing and cleaning the spray gun.

8.2 Maintenance, Checks, and Replacements

Covers maintenance personnel, instructions, safety checks, and component replacements.

8.2.1 Maintenance Personnel and Instructions

8.2.3 Safety Checks (Grounding, Hoses)

Procedures for grounding checks and hose inspections.

8.2.4 Replacing Paint Hose and Nozzle Seal

8.2.6 Replacing Round Jet Nozzle Fitting

10 Repair Work

10.1 Repair Personnel and Notes

10.1 Repair Personnel

10.2 Repair Notes

Important safety notes and procedures for repair work.

10.3 Gun Body Part Replacement

Procedures for disassembling, replacing parts, and assembling the gun body.

10.3.1 Disassembly of GA 4000 ACIC

Step-by-step guide for disassembling the spray gun body.

10.3.2 Packing Insert GA 4000 AC (RP)

10.3.3 Assembly of GA 4000 ACIC

Step-by-step guide for assembling the spray gun body.

11 Function Test After Repair Work

13 Accessories

14 Spare Parts

14.1 How Can Spare Parts Be Ordered?

14.2 Spare Parts List for GA 4000 ACIC

Detailed list of spare parts for the GA 4000ACIC.

14.3 Service Sets and Spare Parts Groups