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Sprint Airfluid XE
WAGNER Sprint Airfluid XE Translation Of The Original Operating Manual
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Order number 2354920
Edition 01/2023
Switzerland
Wagner International AG
Industriestrasse22
CH-9450 Altstätten
Telephone: +41(0)717572211
Fax: +41(0)717572222
Germany
J. Wagner GmbH
Otto-Lilienthal-Strasse18
Postfach 1120
D-88677 Markdorf
Telephone: +49(0)75445050
Fax: +49(0)7544505200
E-mail: ts-powder@wagner-group.com
More contact addresses on the internet at:
www.wagner-group.com
Subject to changes without notice
Document number 11448238
Version B
79
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
6
Abbreviations
7
Terminology for the Purpose of this Manual
7
2 Using in Accordance with the Instructions
8
Device Type
8
Type of Use
8
For Use in Potentially Explosive Areas
8
Processible Working Materials
8
Misuse
8
3 Identification
9
Explosion Protection Identification
9
Trolley Identification
9
Control Unit Identification
9
Spray Gun Identification
10
Permissible Device Combinations
10
Type Plates
11
Trolley Type Plate
11
Control Unit Type Plate
11
Powder Spray Gun Type Plate
11
4 Basic Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
A Safe Work Environment
12
Personnel Qualifications
13
Safety Instructions for the Personnel
13
Personal Safety Equipment
13
Safe Handling of WAGNER Powder Spray Devices
14
Grounding the Device
14
Product Hoses
14
Electrical Connection Cables
15
Cleaning and Flushing
15
Maintenance and Repair
15
Protective and Monitoring Equipment
16
5 Description
17
Construction and Mode of Operation
17
Sprint Airfluid XE
17
Sprint 60 L XE Tank (Without Vibrator Table)
18
Operating Modes
18
Extent of Delivery
19
Variants
19
Standard Equipment
19
Technical Data
19
Operating Elements
21
Operating Elements on Front Side
21
6 Assembly and Commissioning
25
Training of Assembly/Commissioning Personnel
25
Storage Conditions
25
Installation Conditions
25
Assembly of the Manual System
25
Assembly of the Trolley
25
Assembling the Control Unit
26
Connecting the Manual System
27
Connection Requirements
27
Connecting the Airfluid Manual System
28
Connecting the 60 L Tank Manual System
30
Grounding
31
Grounding the Powder Coating System
32
Safety Checks
32
7 Operation
33
Training the Operating Personnel
33
Tasks
33
Switching on the Manual System
33
Adjusting the Fluidization (Airfluid)
34
Adjusting Fluidization (60 L Tank Without Vibrator Table)
35
Factory Setting Recipe Nos
36
Interrupting the Coating Process
37
Airfluid Version
37
Tank Version
38
Performing a Paint Change
39
Airfluid Version
39
Tank Version
40
Double-Click Recipe (High Dynamic Remote)
43
8 Cleaning and Maintenance
44
Cleaning
44
Cleaning Personnel
44
Flushing and Cleaning the System
44
Maintenance
44
Maintenance Personnel
44
Maintenance Instructions
44
Safety Checks
45
Maintenance Procedures
45
Periodic Checking of the Manual System
45
Airfluid Version
45
Tank Version
46
9 Troubleshooting and Rectification
49
10 Inspections in Accordance with DIN en 50050-2: 2013
50
Abbreviations
50
Overview Table
51
11 Disassembly and Disposal
52
Disassembly
52
Disposal
52
12 Accessories
53
Feed Unit SN-2 550/10
53
Maintenance Unit
53
Quick Coupling Set
54
Adapter Plate Switchbox
54
Spray Gun Switchbox
54
Installation of the Switchbox
55
Switching the Gun Type
56
PEM-T3 Manual Gun
57
PEM-T3 Extension
57
Swivel Casters Set
58
Powder Hose
58
Sprint Dual Manual Coating Set
58
Wall Mount
58
Conversion Sets
59
Recipe Sticker
59
Extended Operating Manual
60
13 Spare Parts
61
How to Order Spare Parts
61
Notes on the Use of Spare Parts
61
Spare Parts List of Sprint Airfluid XE Manual Powder System
62
Spare Parts List of Sprint 60 L XE Manual Powder System Tank
63
Trolley Spare Parts List
64
Suction Tube, ST 550/10
65
Feed Unit SN-2 550/10
66
Compressed Air Supply
66
Powder Injector, PI-F1
67
Hicoat-ED Pump F
68
25 L Tank
69
14 Wearing Parts
71
Nozzle Systems
71
Flat Jet Nozzles System X1
71
X1 F Flat Jet Nozzles System
72
X1 R Round Jet Nozzles System
72
PEM-T3 Nozzles
72
15 Declaration of Conformity
73
EU Declaration of Conformity
73
EU Declaration of Conformity for Trolley
73
EU Declaration of Conformity for Controller
74
EU Declaration of Conformity - Manual Gun
75
FM Control Document
75
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WAGNER Sprint Airfluid XE Specifications
General
Brand
WAGNER
Model
Sprint Airfluid XE
Category
Paint Sprayer
Language
English
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