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WAGNER
Paint Sprayer
Prima Sprint Airfluid
WAGNER Prima Sprint Airfluid User Manual
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P_01130
Manual pow
der system
Prima Sprint A
irfl
uid
Prima Sprint 60L
Prima Sprint 3L
V
ersion 07 / 2009
T
ransla
tion of the original
Opera
ting manual
2
Table of Contents
Table of Contents
3
Programs no
5
About These Instructions
6
Languages
6
Warnings, Notes and Symbols in These Instructions
6
General Safety Instructions
7
Safety Instructions for the Operator
7
Electrical Plant and Units
7
Personnel Qualifications
7
A Safe Work Environment
7
Safety Instructions for Staff
8
Safe Handling of WAGNER Powder Spray Units
8
Earth the Unit
8
Material Hoses
8
Cleaning
8
Handling Powder Paints
9
Using in Accordance with the Instructions
9
Safety Instructions
9
Warranty and Declaration of Conformity
10
Important Notes on Product Liability
10
Warranty
10
CE-Conformity
11
Description
12
Fields of Application, Using in Accordance with the Instructions
12
Variants
12
Delivery Scope
12
Technical Data
13
Structure and Function
15
Type with Tribo Spray Gun
15
Operation with Corona or Tribo Gun
15
Description of Prima Sprint Airfluid
16
Description of Prima Sprint 60L Container (Without Vibrator Table)
17
Description of Prima Sprint 60L Container (with Vibrator Table)
18
Description of Prima Sprint 3L Container
19
Preparations for Starting up
20
Assembling the Equipment Trolley
20
Mounting the Control Unit
21
Connection Requirements
21
Connection Diagram of the Manual Powder System
23
Connecting the Airfluid Manual Powder System
24
Connecting the 60L Container Manual Powder System
26
Connecting the 3L Container Manual Powder System
28
Grounding
30
Operation
31
Control Functions at the Control Unit
32
Starting up the Manual System
36
Switching on the Manual System
36
Adjusting Fluidization (Airfluid)
37
Adjusting Fluidization (60L Container Without Vibrator Table)
38
Adjusting Fluidization (60L Container with Vibrator Table)
39
Adjusting Fluidization (3L Container)
40
Coating Programs
41
Factory Settings for Programs no
42
Changing and Saving Programs
43
Programs no
44
Setting and Changing the Coating Parameters
45
Setting the Overall Air Quantity
45
Setting the Powder Feed Quantity
46
Setting the Additional Air (Atomizing/Ionising/Tribo Air Quantity)
47
Setting the High-Voltage
48
Displaying Actual Value of High-Voltage
49
Setting the Current Limiting
50
Displaying Actual Value of Current Limiting
51
Setting the U/I Characteristics
52
Rinse Function
54
Hose Purge Function
54
Cleaning Purge Function
54
Procedure for Cleaning Purging
55
Interrupting the Coating Process
56
Airfluid Version
56
60L Container Version
57
Performing a Color Change (Airfluid)
58
Performing a Color Change (3L/60L Container)
59
Cleaning Process When Using a Single Powder Container
59
Cleaning Process When Using Multiple Powder Containers (60L Container)
60
Cleaning Process When Using Multiple Powder Containers (3L Container)
61
Restarting the Manual Powder System
62
Maintenance and Cleaning
63
Periodically Check and Clean the Manual Powder System
64
Airfluid Version
64
60L Container Version
65
Container Version
67
Checking the PEM-C4-Ergo Corona Manual Gun
69
Replacing the Spray Gun
69
Cleaning the Spray Gun and Dismantling the Fan Spray Nozzle
70
Replacing the Protective Wedge
71
Fitting the Round Spray Nozzle
73
Mounting the Corona-Star
75
Mounting the C4-VL 150/300/500 S Gun Extension
76
Replacing the Protective Wedge in the Spray Gun Extension
78
Replacing the Centring Pins
82
Checking the PEM-T3 Tribo Manual Gun
83
Replacing the Spray Gun
83
Clean the Spray Gun and Replace the Wear Parts
84
Assembly of the Tribo Gun Extension
85
Disposal
87
Elimination of Faults
88
Accessory
90
550/10 Feed Unit
90
Wedge Tool
91
Adapter Plate of Switchbox
91
Spray Gun Switchbox
92
Installation of the Switchbox
92
Switching the Gun Types
94
Extended Operating Manuals
95
Spare Parts
97
How to Order Spare Parts
97
Scope of Delivery and Spare Parts List of Prima Sprint Airfluid Manual Powder System
98
Manual Powder System
100
Scope of Delivery and Spare Parts List of Prima Sprint 60L Container Manual Powder System
102
Scope of Delivery and Spare Parts List of Prima Sprint 3L Container Manual Powder System
104
Spare Parts List of the Trolley
105
ST 550/10 Suction Tube
106
550/10 Feed Unit
107
Compressed Air Supply
108
PEM-C4-Ergo Corona Manual Gun
109
PEM-C4-Ergo FM Corona Manual Gun
110
C4-VL 150/300/500 S Corona Gun Extension
111
C4-VL Fan Spray Nozzle
111
PEM-T3 Manual Gun
112
Charging Body
113
Tribo Gun Extension
114
PEM-T3 300 Charging Body
115
PI-F1 Powder Injector
116
Hicoat-ED Pump-F
117
Container
118
Container
120
Brief Description
122
Operating Elements
122
Changing Parameters
123
Calling / Changing / Saving Programs
123
4
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WAGNER Prima Sprint Airfluid Specifications
General
Brand
WAGNER
Model
Prima Sprint Airfluid
Category
Paint Sprayer
Language
English
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