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WAGNER Prima Sprint Airfluid User Manual

WAGNER Prima Sprint Airfluid
128 pages
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P_01130
Manual powder system
Prima Sprint Airfl uid
Prima Sprint 60L
Prima Sprint 3L
Version 07 / 2009
Translation of the original
Operating manual

Table of Contents

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WAGNER Prima Sprint Airfluid Specifications

General IconGeneral
BrandWAGNER
ModelPrima Sprint Airfluid
CategoryPaint Sprayer
LanguageEnglish

Summary

About These Instructions

Languages

Lists the available languages for the operating manual.

Warnings, Notes, and Symbols

Explains hazard warning categories and symbols used in the manual.

General Safety Instructions

Safety Instructions for the Operator

Covers electrical plant, personnel qualifications, and safe work environment.

Safety Instructions for Staff

Details safe handling, grounding, material hoses, cleaning, and powder handling.

Using in Accordance with Instructions

Specifies adherence to instructions and authorized use of the unit.

Safety Instructions - Surface Spraying

Addresses electrostatic safety during surface spraying operations.

Warranty and Declaration of Conformity

Important Notes on Product Liability

Outlines manufacturer liability and conditions for warranty claims.

Warranty Terms

Details the manufacturing warranty, coverage, exclusions, and claim procedures.

CE-Conformity

Declares compliance with EU directives and applied standards.

Description

Fields of Application and Usage

Describes the system's use for single and serial coatings in industry.

Variants

Lists different versions of the Prima Sprint manual powder system.

Delivery Scope

Details the standard equipment included with the system.

Technical Data

Dimensions and Electrical Specifications

Provides physical dimensions and electrical operating parameters.

Pneumatic Specifications

Lists compressed air requirements and connection details.

Displays, Ambient Conditions, and Noise

Details unit displays, connectable guns, operating conditions, and noise.

Structure and Function

System Overview and Compatible Guns

Explains the manual system's purpose and compatible Wagner guns.

Operation with Tribo or Corona Guns

Describes settings adjustment and use with switchbox accessory.

Description of Prima Sprint Versions

Prima Sprint Airfluid

Details the Airfluid version, its components, and functioning.

Prima Sprint 60L Container (Without Vibrator Table)

Describes the 60L container version without a vibrator table.

Prima Sprint 60L Container (With Vibrator Table)

Describes the 60L container version with a vibrator table.

Prima Sprint 3L Container

Details the 3L container version and program adjustment hints.

Preparations for Starting Up

Assembling the Equipment Trolley

Provides step-by-step instructions for assembling the equipment trolley.

Mounting the Control Unit

Instructions for securely mounting the control unit onto the trolley.

Connection Requirements and Mains Power

Outlines compressed air quality and electrical connection safety.

Connecting the Manual Powder System

Connection Diagram

Illustrates the complete connection layout for the powder system.

Connecting the Airfluid System

Step-by-step guide for connecting the Airfluid system components.

Connecting the 60L Container System

Instructions for connecting the 60L container system components.

Connecting the 3L Container System

Guide for connecting the 3L container system components.

Grounding

Importance and Prerequisites for Grounding

Explains the importance of grounding for safety and coating quality.

Operation

General Operation Warnings

Highlights warnings for incorrect operation and high voltage fields.

Control Functions at the Control Unit

Identifies and describes all control buttons, displays, and indicators.

Starting Up and Adjusting Fluidization

Switching On the Manual System

Procedure for turning on the system and initial operational status.

Adjusting Fluidization (Airfluid)

Procedure for adjusting fluid air for the Airfluid system.

Adjusting Fluidization (60L Container Versions)

Procedures for adjusting fluid air for 60L container versions.

Adjusting Fluidization (3L Container)

Procedure for adjusting fluid air for the 3L container version.

Coating Programs

Program Overview and Factory Settings

Explains program parameters and details default settings for programs 1-4.

Changing and Saving Programs

Describes selection, modification, and saving of programs 1-4 and 5-50.

Setting and Changing Coating Parameters

Overall Air Quantity Adjustment

Procedure to adjust the total air quantity supplied to the system.

Powder Feed Quantity Setting

Procedure to set the powder feed quantity as a percentage.

Additional Air Adjustment

Procedure to adjust atomizing, ionising, and Tribo air quantities.

High-Voltage Setting and Display

Procedure to set and view the high-voltage output.

Current Limiting Setting and Display

Procedure to set and view the limit for the spray current.

U/I Characteristics Setting and Properties

Selection of characteristic curves for optimum coating results.

Rinse and Interruption Procedures

Rinse Function Details

Explains Hose Purge and Cleaning Purge functions.

Procedure for Cleaning Purging

Step-by-step guide to perform the cleaning purge function.

Interrupting the Coating Process

Steps to interrupt coating for Airfluid and 3L/60L container systems.

Color Change Procedures

Performing a Color Change (Airfluid)

Procedure for changing color on the Airfluid system, including cleaning.

Color Change (3L/60L Container) - Single Container

Steps to clean the system after using a single powder container.

Color Change (3L/60L Container) - Multiple Containers

Procedure for cleaning when using multiple 60L containers.

Restarting and Maintenance

Restarting the Manual Powder System

Steps to restart the system after shutdown or interruption.

General Maintenance and Cleaning Notes

Overview of maintenance importance and control unit specifics.

Periodic Check and Clean: Airfluid Version

Detailed steps for periodic maintenance of the Airfluid version.

Periodic Check and Clean: 60L Container Versions

Detailed steps for periodic maintenance of 60L container versions.

Hints for 60L Container Version Maintenance

Notes on fluidization and compressed air quality for 60L container.

Periodic Check and Clean: 3L Container Version

Detailed steps for periodic maintenance of the 3L container version.

Hints for 3L Container Version Maintenance

Notes on fluidization and compressed air quality for 3L container.

Checking and Maintaining Manual Guns

PEM-C4-Ergo Corona Manual Gun: Replacement

Procedure for replacing the PEM-C4-Ergo Corona manual gun.

Spray Gun Cleaning and Fan Spray Nozzle Dismantling

Steps for cleaning the gun and disassembling the fan spray nozzle.

Protective Wedge Replacement

Procedure for replacing the protective wedge using a wedge tool.

Fitting the Round Spray Nozzle

Procedure for changing the standard fan spray nozzle to a round spray nozzle.

Mounting the Corona-Star

Procedure for mounting the Corona-Star retrofit set for improved surface quality.

Mounting C4-VL Gun Extensions and Nozzles

Instructions for mounting C4-VL gun extensions and selecting nozzle options.

Replacing Protective Wedge in Gun Extension

Procedure for replacing the protective wedge within the gun extension.

Replacing Centring Pins

Procedure for replacing worn centring pins in the gun extension.

PEM-T3 Tribo Manual Gun: Replacement

Procedure for replacing the PEM-T3 Tribo manual gun.

PEM-T3 Gun Cleaning and Wear Part Replacement

Steps for cleaning the gun and replacing wear parts of the charging body.

Assembly of the Tribo Gun Extension

Instructions for assembling the Tribo gun extension.

Disposal

Environmentally Correct Disposal

Information on environmentally correct disposal of electrical equipment.

Elimination of Faults

Troubleshooting: Power, Corona Supply, and Powder Feed

Addresses issues with power indicator, Corona supply, and sputtering powder feed.

Troubleshooting: Powder Feed and Unit Issues

Solutions for dust buildup, bad wrap, no feed, and feed unit problems.

Accessories and Parts

SN-2 550/10 Feed Unit

Details the SN-2 550/10 feed unit and its order number.

Wedge Tool and Adapter Plate

Information on the wedge tool and adapter plate for switchbox.

Spray Gun Switchbox Installation and Connection

Procedure for installing and connecting the spray gun switchbox.

Switching the Gun Types

Procedure for switching between Corona and Tribo gun types.

Extended Operating Manuals

Lists additional manuals for specific components and their languages.

Spare Parts Information

How to Order Spare Parts

Guidelines for ordering spare parts, including required information.

Scope of Delivery and Spare Parts Lists

Lists components and spare parts for Airfluid, 60L, and 3L systems.

Specific Component Parts Lists

Lists parts for suction tubes, feed units, air supply, guns, and containers.

Brief Description of Operating Elements

Control Unit Overview

Identifies and describes all control buttons, displays, and indicators.

Parameter and Program Management

Instructions for changing parameters and managing programs 1-4 and 5-50.

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