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WAGNER ProSpray 3.21 User Manual

WAGNER ProSpray 3.21
36 pages
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Edition 5 / 2014 0558 934G

GB
Operating manual

Airless high-pressure spraying unit
Models:
0558023
0558044

0558024
0558052

Original operating manual

Table of Contents

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WAGNER ProSpray 3.21 Specifications

General IconGeneral
BrandWAGNER
ModelProSpray 3.21
CategoryPaint Sprayer
LanguageEnglish

Summary

Operating Manual

Model Identification

Lists available ProSpray models.

Safety Warnings and Precautions

Injection Hazard and Prevention

Details severe injury risks from high pressure.

Pre-Operation Safety Checklist

Key points to verify before starting the unit.

Safety Procedures for Work Interruptions

Rules for safe breaks and shutdowns.

Airless Spraying Safety Regulations

Safety Symbol Glossary

Explains the meaning of hazard symbols used.

High-Pressure Hose Safety

Guidelines for safe use and inspection of hoses.

Explosion and Fire Hazard Prevention

Measures to avoid ignition risks from vapors.

Injection Injury Prevention Measures

Critical steps to avoid injection injuries.

General Operational Safety

Electrical Safety Guidelines

Ensuring safe electrical connections and usage.

Electrostatic Discharge Hazards

Preventing sparks from static buildup.

Hazardous Vapor Protection

Safety measures for dealing with harmful vapors.

General Hazard Mitigation

Broad safety advice for equipment use.

Unit Overview and Application

Application Suitability Guide

Recommends materials and object sizes for spraying.

Coating Material Considerations

Discusses processable materials, viscosity, and filtering.

Airless Spraying Process Explained

Describes the technology and its advantages.

Unit Functional Description

Explains the internal workings of the sprayer.

Unit Component Identification

Explanatory Diagram Legend

Lists and defines numbered components in the diagram.

ProSpray 3.29 / 3.31 Diagram

Visual representation of the unit's parts.

Technical Data and Initial Setup

ProSpray 3.29 / 3.31 Technical Specifications

Detailed performance and physical data.

Unit Transportation Instructions

Guidance on moving and securing the equipment.

Initial Setup and Priming Steps

How to prepare the unit for first use.

Starting and Controlling the Sprayer

Control Panel Indicator Meanings

Interpreting the status lights.

Pressure Control Knob Operation

Adjusting and understanding pressure settings.

Electrical Connection Requirements

Ensuring proper power supply connection.

Initial Operation and Control System

Initial Cleaning Agent Flush

Procedure for cleaning before first paint application.

Starting Operation with Coating Material

Steps for beginning spraying with paint.

Introduction to Digital Electronic Spray Control (DESC)

Overview of the advanced control system.

Digital Electronic Spray Control (DESC) Functions

DESC Volume and Job Tracking Screens

Monitoring pumped volume and job usage.

DESC Unit Information Screens

Accessing serial number and timer data.

DESC Security and Service Screens

Managing security codes and service intervals.

DESC Prime and Rapid Clean Screens

Special modes for priming and cleaning.

Spraying Techniques and Hose Management

Achieving an Even Spray Pattern

Techniques for quality application.

Safe Handling of High-Pressure Hose

Precautions for hose usage and maintenance.

Procedure for Work Interruption

Steps to safely pause or stop spraying.

Unit Cleaning and Maintenance

Complete Unit Shut-Down Cleaning

Detailed steps for cleaning after use.

Exterior Unit Cleaning Procedure

How to clean the outside of the sprayer.

High-Pressure Filter Cleaning and Replacement

Maintaining the internal filter.

Cleaning and Fault Diagnosis

Airless Spray Gun Cleaning

Specific instructions for cleaning the spray gun.

Intake Filter Disassembly and Assembly

Maintenance for the gun's intake filter.

Troubleshooting: Unit Fails to Start

Diagnosing and resolving startup issues.

Troubleshooting: Material Not Drawing In

Diagnosing and resolving suction problems.

Troubleshooting: Pressure Build-Up Issues

Diagnosing and resolving low-pressure faults.

Advanced Troubleshooting and Error Codes

Troubleshooting: Fluid Section and Spray Pattern Issues

Diagnosing leaks and pattern defects.

Troubleshooting: Unit Power Loss

Diagnosing and resolving loss of power.

DESC Error Messages and Solutions

Explains various DESC system error screens.

Servicing and Component Repairs

General Annual Servicing

Recommended maintenance schedule.

Relief Valve Repair Procedure

Step-by-step guide for relief valve maintenance.

Component Repair Procedures

Inlet and Outlet Valve Repair

Detailed steps for valve maintenance.

Packings Replacement Guide

Instructions for replacing seals and packings.

Unit Repair and Diagrams

ProSpray 3.29 / 3.31 Connection Diagram

Electrical schematic for the unit.

Appendix: Tips and Accessories

Selecting the Correct Spray Tip

Guidance on choosing tips for different applications.

Maintaining Airless Hard-Metal Tips

Procedures for cleaning and servicing tips.

Available Spray Gun Accessories

List of optional accessories.

Appendix: Spray Tip Specifications

Airless Tip Application Table

Comprehensive data on tips, bore sizes, and applications.

Appendix: Spray Tip Specifications

Airless Tip Application Table Continued

Further entries for spray tip data.

Appendix: Pump Maintenance Accessory

Pump-Runner Universal Accessory

Information on the cleaning and preservation accessory.

Global Sales and Service Network

Accessory Illustrations

Accessory Part Identification

Accessory Part Numbers and Descriptions

Detailed list of accessory part numbers.

Spare Parts List

Main Assembly - Exploded View

Visual breakdown of the sprayer's main components.

Main Assembly - Part Numbers

Specific part numbers for the main assembly.

Fluid Section - Exploded View

Visual breakdown of the fluid handling components.

Fluid Section - Part Numbers

Specific part numbers for the fluid section.

Drive Assembly - Exploded View

Visual breakdown of the unit's drive mechanism.

Drive Assembly - Part Numbers

Specific part numbers for the drive assembly.

Filter Assembly - Exploded View and Parts

Visual and part number breakdown of the filter system.

Suction System for Low Boy Cart

Exploded view and parts for the suction system.

Upright Cart Assembly - Exploded View and Parts

Visual and part number breakdown of the upright cart.

Low Boy Cart Assembly - Exploded View and Parts

Visual and part number breakdown of the low boy cart.

Product Liability and Guarantee Information

Product Liability Disclaimer

Notes on manufacturer liability and accessory usage.

Extended Guarantee Program Details

Information on the 3+2 year guarantee.

Guarantee Terms, Registration, and Claims

Conditions for coverage and how to claim.

Guarantee Exclusions and Limitations

Conditions that void the guarantee.

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