WarmFlow 90/120 User Manual

50/70 – 70/90 – 90/120 – 120/150 – 150/200
BLUEBIRD BOILERHOUSE MODELS,
GOLDBIRD KITCHEN MODELS
& WHITEBIRD UTILITY ROOM MODELS
50/90
FRONT SERVICING BOILERS
GOLDBIRD KITCHEN MODEL
WHITEBIRD UTILITY ROOM MODEL
200/250
BLUEBIRD BOILERHOUSE MODEL
50/70 – 70/90
WHITEBIRD UTILITY ROOM SYSTEM BOILER
50/70 – 70/90 – 90/120 – 120/150 – 150/200
KABIN PAK EXTERNAL BOILERHOUSE MODULES
50/90
SLIMLINE KABIN PAK
EXTERNAL BOILERHOUSE MODULE
50/70 – 70/90
KABIN PAK BACK OUTLET
EXTERNAL BOILERHOUSE MODULES
300 – 400 – 500
CONVENTIONAL FLUED
INDUSTRIAL BLUEBIRD BOILERHOUSE MODELS
LEAVE THESE INSTRUCTIONS WITH THE END USER
INSTALLATION & SERVICING
MANUAL FOR

WarmFlow 90/120 Specifications

General

Brand	WarmFlow
Model	90/120
Category	Boiler
Language	English

Summary

User Instructions

Goldbird Models

Details thermostat, mains indicator, H/L reset, and lockout functions for Goldbird boilers.

Bluebird, Kabin Pak and Whitebird Models

Covers thermostat, reset, and safety warnings for Bluebird, Kabin Pak, and Whitebird models.

Servicing Recommendations

Recommends annual servicing by an OFTEC registered engineer.

System Boiler

Introduction and Requirements

General Installation Requirements

Lists regulations and standards for boiler installation.

Boiler Dimensions

Utility Room Models Dimensions

Provides dimension diagrams and tables for specific utility room models.

Bluebird Boilerhouse Dimensions

Industrial and Kabin Pak Dimensions

Industrial Bluebird Dimensions

Installation Guidelines

Service Access Requirements

Specifies clearance requirements for boiler servicing.

Hearth and Base Requirements

Heating System Installation

Sealed System Requirements

Electricity Supply and Wiring

Dual Immersion Thermostat Wiring

RDB Burner Control Box Wiring

Goldbird Control Panel Wiring

Burner Control Box Wiring

R40 Burner Control Box Wiring

Optional Programmer Installation

Step-by-step instructions for installing an optional programmer.

System Wiring Diagrams

Honeywell 'Y' Plan Wiring

Wiring diagram for Honeywell 'Y' Plan systems.

Honeywell 'S' Plan Wiring

Technical Data: Domestic Boilers

Domestic Bluebird, Whitebird, Goldbird Specs

Provides technical specifications for domestic boiler models.

Industrial Bluebird Technical Data

Flue Installation and Guidelines

Conventional Flue Installation

Low Level Flue Discharge Guidelines

Flue Installation Procedures

BF-R, HLBF-R, VBF Flue Installation

Step-by-step instructions for installing BF-R, HLBF-R, and VBF flues.

Boiler Installation

White Casing Boiler Installation

Kabin Pak Installation Details

Oil Supply Systems

One Pipe Oil System

Two Pipe and De-aerator Oil Systems

Two Pipe Oil System

De-aerator Oil System

One Pipe Lift Oil System

Burner Components

RDB Burner Description

Diagram and description of the RDB burner components.

G10 Burner Description

Diagram and description of the G10 burner components.

Burner Details

G20S Burner Description

Diagram and description of the G20S burner components.

Burner Adjustments and Cycles

Air Damper Adjustment

Electrode Setting Dimensions

Burner Start-up Cycle Comparison

Servicing and Commissioning

Commissioning Procedures

Recommendations and responsibilities for boiler commissioning.

General Servicing Requirements

General requirements and specific notes for servicing boilers and enclosures.

Horstmann 626 Electronic Programmer

Programmer User Instructions

Introduction to the 7-day electronic programmer and its features.

Programmer Time Settings

Setting the Time of Day

Step-by-step guide to setting the programmer's clock.

Setting ON/OFF Times

Instructions for programming heating and hot water ON/OFF periods.

Programmer Operation Modes

Programme Selection Modes

Using the Advance Function

Fault Finding Guide

Spare Parts

Riello RDB Burners 1&2 Spares

Lists spare parts for Riello RDB Burners 1 and 2 with diagrams.

RDB3 and RDB4 Burner Spares

Riello 40 G10 Burner Spares

Riello 40 G20S Burner Spares

Boiler Parts List