Warn 93790 - User Manual

©2020 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 107333A0
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Fax: 1-503-722-3005
INSTALLATION INSTRUCTIONS
WINCH MOUNT KIT
Part Number: 93790
Application: Honda Pioneer 1000
GENERAL SAFETY PRECAUTIONS
WARNING
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.
• Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the
vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, re or personal injury.
• Always wear safety glasses when installing this kit. A drilling operation will cause ying metal chips. Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during tting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
Read installation and operating instructions thoroughly.
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING
THIS PRODUCT.
This guide identies potential hazards and has important safety messages that help you and others avoid personal injury
or death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION
signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy of
special attention.

Summary

GENERAL SAFETY PRECAUTIONS

Safety Warnings and Hazards

Identifies potential hazards and important safety messages using signal words like WARNING and CAUTION.

General Safety Guidelines

Provides general advice for safe installation and operation of the product, emphasizing user judgment.

TOOLS REQUIRED

Essential Tools

Lists necessary standard and metric wrenches and sockets for the installation process.

PARTS LIST

Component Identification

Details the winch mounting bracket, fairlead adapter kit, and associated hardware components.

TORQUE SPECIFICATIONS

Fastener Tightening Guide

Specifies recommended torque values for various fastener sizes during assembly to ensure proper tightness.

INSTALLATION PROCEDURE

Brush Guard Removal

Instructions for removing the front brush guard and its mounting bolts from the vehicle.

Winch Mounting and Fairlead Installation

Steps to mount the winch onto the bracket, attach it to the vehicle, and install the fairlead.

Electrical Wiring and Contactor Mounting

Instructions for routing and connecting winch power cables to the contactor and mounting the contactor.

Final Connections and Securing

Completing the installation by connecting cables to the contactor and torquing all hardware.

MAINTENANCE AND CARE

Pre-Use Inspection

Procedures for inspecting all winch components, mount, and hardware before each use.

Component Integrity Checks

Guidance on checking for and replacing worn, damaged, or rusted parts to ensure safety.

Warn 93790 Specifications

General

Part Number	93790
Line Pull	9000 lbs
Gear Train	3-Stage Planetary
Gear Ratio	216:1
Fairlead	Roller Fairlead
Recommended Battery	650 CCA minimum
Finish	Black Powder Coat
Product Type	Electric Winch
Motor	12V DC
Remote Control	Remote switch with 12' (3.7m) lead
Brake	Automatic Load Holding Brake
Drum Size	3.5 in x 10.5 in (89 mm x 267 mm)
Wire Rope	Wire Rope
Line Length	100 ft (30.5 m)
Battery Leads	72 in