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Warren rupp SANDPIPER S1FB1ABWANS000 - User Manual

Warren rupp SANDPIPER S1FB1ABWANS000
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Engineering Data and Temperature Limitations ..................................................... 1
Explanation of Pump Nomenclature ...................................................................... 2
Performance Curve................................................................................................3
Dimensions ........................................................................................................... 4
Metic Dimensions ................................................................................................. 5
Principle of Pump Operation .................................................................................. 6
Installation and Start-Up ........................................................................................ 6
Air Supply .............................................................................................................. 6
Air Valve Lubrication .............................................................................................. 6
Air Line Moisture .................................................................................................... 6
Air Inlet and Priming .............................................................................................. 6
Between Uses ....................................................................................................... 6
Installation Guide ................................................................................................... 7
Troubleshooting ..................................................................................................... 8
Warranty ................................................................................................................ 8
Recycling ............................................................................................................... 9
Important Safety Information ................................................................................. 9
Material Codes .................................................................................................... 10
Composite Repair Parts Drawing ........................................................................ 12
Available Service and Conversion Kits ................................................................ 12
Composite Repair Parts List ............................................................................... 13
Air Valve Drawing, Parts List, Service Instructions (Integral Muffler) ................... 14
Air Valve Drawing, Parts List, Service Instructions .............................................. 15
Air Valve Drawing, Parts List, Service Instructions (Cast Iron Centers Only) ...... 16
Air Valve w/Stroke Indicator Drawing, Parts List, Service Instructions ................ 17
Solenoid Shifted Air Valve Drawing ..................................................................... 18
Solenoid Shifted Air Valve Parts List ................................................................... 18
Solenoid Shifted Air Valve Option ........................................................................ 19
Diaphragm Service Drawing, with Overlay .......................................................... 20
Diaphragm Service Drawing, Non-Overlay .......................................................... 20
Diaphragm Servicing ........................................................................................... 21
Overlay Diaphragm Servicing .............................................................................21
Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 22
Actuator Plunger Servicing .................................................................................. 23
Check Valve Servicing ......................................................................................... 24
Check Valve Drawing ........................................................................................... 24
Optional Muffler Configurations ........................................................................... 25
Optional Muffler Configuration Drawing ............................................................... 25
Pumping Hazardous Liquids ................................................................................ 26
Converting Pump for Piping Exhaust Air ............................................................. 26
Converted Exhaust Illustration ............................................................................. 26
Pulse Output Kit Drawing .................................................................................... 27
Pulse Output Kit Options ..................................................................................... 27
Grounding The Pump .......................................................................................... 28
CE Declaration of Conformity .............................................................................. 29
CE
U.S. Patent #
5,996,627
Other U.S. Patents
Applied for
I M2 c T5
II 2GD T5
WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Manseld, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
s1fmdl1sm-REV1207
©Copyright 2007 Warren Rupp, Inc. All rights reserved.
Model S1F Metallic Design Level 1
Table of Contents
SERVICE & OPERATING MANUAL
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Warren rupp SANDPIPER S1FB1ABWANS000 Specifications

General IconGeneral
SeriesSANDPIPER
ModelS1FB1ABWANS000
TypeAir Operated Double Diaphragm Pump
Size1 inch
MaterialAluminum

Summary

Engineering Data and Temperature Limitations

Operating Temperature Limitations

Details maximum and minimum operating temperatures for various pump materials.

Pump Nomenclature

Explanation of Pump Nomenclature

Breaks down the model number to identify pump specifications and options.

Performance Curve

S1 F Metallic Performance Curve

Graph showing pump performance under various pressure and flow conditions.

Pump Dimensions

S1 F Metallic Dimensions (Inches)

Provides physical dimensions of the pump in inches.

Metric Dimensions: S1 F Metallic

Provides physical dimensions of the pump in millimeters.

Pump Operation and Installation

Principle of Pump Operation

Explains the 1:1 ratio design and diaphragm action.

Installation and Start-Up

Guidance on pump placement, piping, and initial setup.

Air Supply

Specifies air pressure, volume, and piping considerations.

Air Valve Lubrication

Recommendations for air valve lubrication.

Air Line Moisture

Discusses issues related to moisture in the air supply.

Air Inlet and Priming

Procedures for starting and priming the pump.

Between Uses

Guidelines for pump care between operating periods.

Installation Guide and Safety Information

Typical Installation Guide

Diagram and components for a typical pump installation.

Important Safety Information

Critical warnings and precautions for safe operation.

Troubleshooting and Warranty

Troubleshooting Common Symptoms

Lists possible pump issues and their corrective actions.

Warranty

Reference to the pump's warranty certificate.

Recycling and Material Codes

Recycling Pump Components

Encourages recycling of pump parts and mentions material compatibility.

Material Codes

Lists codes for various materials used in pump construction.

Repair Parts Information

Composite Repair Parts Drawing

Exploded view drawing of pump components for repair.

Available Service and Conversion Kits

Lists various kits for pump repair and upgrades.

Composite Repair Parts List

Composite Repair Parts List Details

Itemized list of parts with part numbers and descriptions.

Air Valve Servicing (Aluminum Centers)

Air Valve Assembly Drawing & Parts List (Aluminum Centers)

Diagram and parts for servicing the aluminum air valve.

Air Valve Servicing Procedure

Step-by-step guide for disassembling and reassembling the air valve.

Air Valve Servicing (Stroke Indicator)

Air Valve Assembly Drawing & Parts List (Stroke Indicator)

Diagram and parts for servicing the stroke indicator air valve.

Air Distribution Valve Servicing (Stroke Indicator)

Instructions for servicing the air valve with stroke indicator.

Solenoid Shifted Air Valve

Solenoid Shifted Air Valve Drawing

Exploded view drawing of the solenoid shifted air valve assembly.

Solenoid Shifted Air Distribution Valve Option

Explains how the solenoid valve controls pump speed.

Diaphragm Service

Diaphragm Service Drawings

Illustrations for diaphragm service with overlay and non-overlay types.

One-Piece Bonded Diaphragm Service Drawing

Illustration for one-piece bonded diaphragm service.

Diaphragm Servicing Procedures

Step-by-step instructions for diaphragm removal and installation.

Overlay Diaphragm Servicing

Specific guidance for servicing overlay diaphragms.

One-Piece Bonded Diaphragm Servicing

Instructions for servicing one-piece bonded diaphragms.

Pilot Valve and Actuator Plunger Service

Pilot Valve Servicing, Assembly Drawing & Parts List

Diagram and parts for pilot valve servicing.

Actuator Plunger Servicing

Procedure for inspecting and servicing actuator plungers.

Check Valve Service and Mufflers

Check Valve Servicing and Drawing

Instructions and illustration for check valve maintenance.

Optional Muffler Configurations Drawing

Details various muffler options and their installation.

Hazardous Liquids, Exhaust and Pulse Output

Pumping Hazardous Liquids

Precautions and procedures for pumping hazardous materials.

Converting Pump for Piping Exhaust Air

Steps to reroute the pump's exhaust air.

Converted Exhaust Illustration

Illustrates safe exhaust air disposal methods.

Pulse Output Kit Drawing and Options

Details the pulse output kit and its available configurations.

Grounding and Compliance

Grounding The Pump

Instructions and importance of grounding the pump for safety.

Declaration of Conformity

Certification statement regarding compliance with directives.

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