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Watlow 942 Series User Manual

Watlow 942 Series
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Series 942
User's Manual
W a t l o w C o n t r o l s W a t l o w C o n t r o l s
W a t l o w C o n t r o l s W a t l o w C o n t r o l s
W a t l o w C o n t r o l s
1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
W942-XUMN Rev. R00
June, 1995
Supersedes:
W942-MA40-9305
$10.00
Made in the U.S.A.
Printed on Recycled Paper
1/4 DIN
Microprocessor-Based
Ramping Control
TOTAL
CUSTOMER
SATISFACTION
C U S T O M E R
S A T I S F A C T I O N
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Watlow 942 Series Specifications

General IconGeneral
BrandWatlow
Model942 Series
CategoryData Loggers
LanguageEnglish

Summary

Chapter 1

General Description

Provides an overview of the Series 942, its features, and capabilities.

Chapter 1

How to Open the 942

Instructions on how to remove the control chassis from its case.

How to Set the DIP Switches

Explains the function and location of DIP switches for configuration.

Chapter 2

System Planning

Guidance on planning the installation and wiring of the Series 942.

Installation Information

Details on mounting dimensions and physical installation of the unit.

Installation Procedure

Step-by-step instructions for physically installing the unit in a panel.

Chapter 2

Power Wiring

Wiring diagrams and instructions for connecting power to the Series 942.

Sensor Installation Guidelines

Recommendations for optimal sensor placement and mounting.

Chapter 2

Input Wiring

Details on wiring different input types like Thermocouple and RTD.

Chapter 2

Input Wiring

Instructions for wiring 0-5VDC and 4-20mA process inputs.

Chapter 2

Output 1 Wiring

Wiring for Solid State Relay and Switched DC outputs for Output 1.

Chapter 2

Output 1 Wiring

Wiring for Mechanical Relay and Process 0-10VDC outputs for Output 1.

Chapter 2

Output 1 Wiring

Wiring for Process 4-20mA and 0-20mA outputs for Output 1.

Chapter 2

Output 1 Wiring

Wiring for Process 0-5VDC and Solid State Relay outputs for Output 1.

Chapter 2

Output 2 Wiring

Wiring for Solid State Relay and Switched DC outputs for Output 2.

Chapter 2

Output 2 Wiring

Wiring for Mechanical Relay and Solid State Relay outputs for Output 2.

Chapter 2

Auxiliary Wiring

Wiring for Mechanical Relay outputs for Auxiliary Option 1 and 2.

Chapter 2

Auxiliary Wiring

Wiring for Mechanical Relay outputs for Auxiliary Options 3 and 4.

Chapter 2

Auxiliary Wiring

Wiring for Retransmit outputs for Auxiliary Options 5 and 6.

Chapter 2

Wiring Example

Illustrates a typical system wiring configuration with components.

Chapter 3

Keys and Displays

Identifies front panel keys and their functions, and display elements.

Chapter 4

Entering the Setup Menu

Instructions on how to access the device's setup configuration menu.

Setup

Setup Parameters

Details the various parameters available for configuration in the setup menu.

Setup

Setup Parameters

Explains parameters like Output 1, Hysteresis 1, Output 2, and Hysteresis 2.

Setup

Setup Parameters

Covers parameters for Output 4, Alarm 2, Latching, Hysteresis 4, RTD, and Program Type.

Setup

Setup Parameters

Details parameters for Profile Start, Baud rate, Data bits, Protocol, Address, Log, Interval, and Tag.

Setup

Setup Menu Parameters and Descriptions

A table summarizing setup parameters, their values, ranges, and defaults.

Operation Menu

Operation Parameters

Defines parameters for setting the operating set point and program selection.

Operation Menu

Operation Parameters

Details parameters like Proportional Band, Reset/Integral, Rate/Derivative, Cycle Time, and Dead Band.

Operation Menu

Operation Parameters

Covers Alarm parameters (Low, High), Calibration Offset, and Auto-Tune.

Chapter 5

PROGRAM Menu

Introduces the Program menu for creating and managing profiles.

Program

Program Parameters

Describes parameters for Set Point, Hour, Minute, Second, Rate, and Events.

Program

Program Parameters

Details parameters for Soak, Jumploop, and End steps in programming.

RUN Menu

Running a Series 942 Profile

Instructions on how to start and run a programmed profile.

Resume a Profile

Instructions on how to resume a previously halted program profile.

Master Step Chart

Events

Event Outputs

Explains the capability of two event outputs for controlling peripheral devices.

Guaranteed Soak Deviation

Explains the gSd feature for maintaining temperature within a set window.

Jumploop

Multiple Profiles

Describes how to create multiple profiles by chaining steps.

Jumploop

Describes the jumploop feature for backward jumps in profile steps.

Sample Program

Programming a Ramping Profile

Guides through creating a basic ramp and soak profile.

Running Your Profile

Instructions on how to start and run a programmed profile.

Sample Program

Editing Your Profile

Steps to modify an existing programmed profile and its parameters.

Chapter 6

Tuning - Automatic

Guide to using the auto-tuning feature for PID parameter adjustment.

Tuning

Tuning - Manual

Detailed steps for manually tuning PID parameters for optimal control.

Auxiliary

Changing the Position of an Auxiliary Jumper

Instructions for changing the position of auxiliary jumpers.

Using Alarms

Explains how to set up and use Process and Deviation alarms.

Alarms

Deviation Alarm Example

Provides an example illustrating how deviation alarms function.

Alarm Display Examples

Shows how alarms are displayed on the unit's screen.

Error Codes

Error Code Messages

Lists and defines various error codes and their causes.

Errors/Outputs

Error Code Actions

Explains how to clear errors and the resulting behavior of the unit.

Appendix 1

Control Mode

Lists the various control modes and features supported by the Series 942.

Operator Interface

Describes the physical interface, displays, and keys of the control unit.

Specifications

Secondary Output (Heat, Cool or None)

Details the specifications for secondary output types.

Auxiliary Outputs

Specifies the types and capabilities of auxiliary outputs.

Retransmit Output

Describes the specifications for retransmit output options.

Accuracy

Details the accuracy specifications for the device.

Communications

Lists communication standards and protocols supported by the unit.

Agency Approvals

Lists certifications and approvals obtained for the product.

Terminals

Describes the type of screw terminals used for connections.

Power

Specifies power requirements and capabilities.

Operating Environment

Defines the recommended environmental conditions for operation.

Dimensions

Provides physical dimensions of the control unit.

Model No.

Control Series

Identifies the main control unit and its basic configuration.

Inputs Type

Lists the available input sensor types the unit can accept.

#1 Output Type

Details the various types of primary outputs available for the unit.

#2 Output Type

Lists the available types for the secondary output.

Auxiliary Outputs

Describes the available options for auxiliary outputs.

Communications

Specifies the communication interface options.

Appendix 2

Installation Guidelines For Preventing Noise

Recommendations for positioning and routing wires to minimize noise.

The Culprit

Identifies common sources of noise interference in wiring.

An Information Resource

Provides a reference for further wiring guidelines from IEEE.

Wiring Guide

How To Decrease Noise Sensitivity

Details methods for reducing noise sensitivity through wire routing and grounding.

Wiring Guide

How To Eliminate Noise

Describes the use of snubbers, MOVs, and line filters to reduce noise.

Noise Guidelines

How to Check for Ground Loops

Provides a method to test for and identify ground loops in the system.

Noise Suppression Devices Available From Watlow

Lists Watlow noise suppression components and their part numbers.

Noise Guidelines

Line Filtering Configurations For Controls

Shows different filter wiring configurations for noise removal.

Appendix 3

Entering the Calibration Menu

Steps to access the control's calibration menu.

Calibration Menu

Calibration Menu

Lists the parameters and procedures for calibrating various inputs/outputs.

T/C Calibration

Thermocouple Field Calibration Procedure

Step-by-step instructions for calibrating thermocouple inputs.

Equipment Required

Lists the necessary equipment for thermocouple calibration.

RTD Calibration

RTD Field Calibration Procedure

Step-by-step instructions for calibrating RTD inputs.

Equipment Required

Lists the required equipment for RTD calibration.

0 - 5 Volt Input

0 - 5 Volt Input Field Calibration Procedure

Step-by-step instructions for calibrating 0-5V inputs.

Equipment Required

Lists the necessary equipment for 0-5V input calibration.

4-20mA Input

4-20mA Input Field Calibration Procedure

Step-by-step instructions for calibrating 4-20mA inputs.

Equipment Required

Lists the necessary equipment for 4-20mA input calibration.

0-5/0-10 Volt Output

0-5 or 0-10 Volt Output Field Calibration Procedure

Step-by-step instructions for calibrating 0-5/0-10V outputs.

Equipment Required

Lists the necessary equipment for 0-5/0-10V output calibration.

0-20/4-20mA Output

0-20/4-20mA Output Field Calibration Procedure

Step-by-step instructions for calibrating 0-20/4-20mA outputs.

Equipment Required

Lists the necessary equipment for 0-20/4-20mA output calibration.

0-5V Retransmit

0 - 5 Volt Retransmit Field Calibration Procedure

Step-by-step instructions for calibrating 0-5V retransmit.

Equipment Required

Lists the necessary equipment for 0-5V retransmit calibration.

4-20mA Retransmit

4-20mA Retransmit Field Calibration Procedure

Step-by-step instructions for calibrating 4-20mA retransmit.

Equipment Required

Lists the necessary equipment for 4-20mA retransmit calibration.