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Watlow 945 Series User Manual

Watlow 945 Series
44 pages
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TOTAL
3 Year Warranty
CUSTOMER
SATISFACTION
Series 945
Users Manual
Watlow Controls
1241 Bundy Blvd., P.O. Box 5580, Winona, Minnesota USA 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
0600-0017-0000 Rev A
August, 1994
Supersedes without change: W945-MA40-9432
$10.00
Made in the U.S.A.
Recycled Paper At Least 10% Postconsumer Waste
1/4 DIN
Microprocessor-Based
Auto-tuning Control
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Watlow 945 Series Specifications

General IconGeneral
Operating Temperature0 to 55°C (32 to 131°F)
MountingPanel mount
Input TypesThermocouple, RTD
Output TypesRelay, solid state relay (SSR) driver, DC linear voltage and current
Control ModesON/OFF, PID
DisplayDual 4-digit LED
Alarms2 programmable alarms
Enclosure RatingNEMA 4X (IP65) front panel
Communication OptionsRS-485 Modbus RTU
Dimensions96 x 96 mm (3.78 x 3.78 inches)
Product Series945 Series
TypeTemperature and process controller

Summary

Chapter 2 Installation

How to Install and Wire the Series 945

Details the process of installing and wiring the Series 945 control unit into a panel.

Installation Procedure

Step-by-step guide for physically installing the Series 945 control into its intended panel.

Wiring the Series 945

Covers the general principles and considerations for wiring the Series 945 control unit.

Input Wiring

Explains the different types of sensor inputs and their corresponding wiring connections for the Series 945.

Output 1 Wiring

Details the wiring configurations for the primary output (Output 1) of the Series 945 controller.

Output 1 - Process, 0-5VDC

Wiring diagram for the 0-5VDC process output for Output 1 on the Series 945.

Output 1 - Solid State Relay Without Contact Suppression

Wiring diagram for Output 1 with a solid state relay without suppression.

Output 2 - Solid State Relay With Contact Suppression

Wiring diagram for Output 2 with a solid state relay with suppression.

Output 2 - Switched DC Output (Open Collector)

Wiring diagram for Output 2 using a switched DC open collector output.

Output 2 - Mechanical Relay, 6 Amp, Form A

Wiring diagram for Output 2 using a 6 Amp mechanical relay.

Output 2 - Solid State Relay Without Contact Suppression

Wiring diagram for Output 2 with a solid state relay without suppression.

System Wiring Example

Illustrates a typical system wiring configuration for the Series 945 controller.

Chapter 3 How to Use the Keys and Displays

Series 945 Keys and Displays

Details the function of each key and display element on the Series 945 control panel.

Chapter 4 How To Setup The Series 945

How to Set the DIP Switch

Instructions for setting the internal DIP switch for configuring the Series 945.

Entering the Setup Menu

Procedure for accessing and navigating the setup menu of the Series 945 controller.

Setup Parameters

Explains the various setup parameters available for configuring the Series 945 controller.

Alarm 1

Configures the type and behavior of Alarm 1 on the Series 945.

Alarm 2

Configures the type and behavior of Alarm 2 on the Series 945.

LOC

Selects the level of operator lockout for the Series 945.

AL1

Determines the alarm type for Alarm 1 (process or deviation).

AL2

Determines the alarm type for Alarm 2 (process or deviation).

Operation Menu

Operation Parameters

Details the various parameters used for operating the Series 945 controller.

Proportional Band

Defines the band where controller proportioning is active for Output 1 or 2.

Reset/Integral

Describes the integral control action for eliminating offset or droop.

Rate/Derivative

Explains the rate or derivative function for eliminating overshoot.

Alarm 1 Low

Represents the low process or deviation alarm for Alarm 1.

Alarm 1 High

Represents the high process or deviation alarm for Alarm 1.

Alarm 2 Low

Represents the low process or deviation alarm for Alarm 2.

Alarm 2 High

Represents the high process or deviation alarm for Alarm 2.

Calibration Offset

Adds or subtracts degrees from the input signal for calibration.

Auto-Tune

Initiates auto-tune for Output 1 for optimal control performance.

Chapter 5 Tuning

Auto-tuning

Explains the auto-tuning procedure for Output 1, heating only, to tune PID parameters.

Manual Tuning

Provides a guide for manually tuning the Series 945 PID parameters for optimal control.

Manual and Automatic Operation

Details how to switch between manual and automatic operation modes.

Changing the Position of an Alarm Jumper

Instructions for setting alarm jumpers to configure alarm outputs.

Using Alarms

Explains the two alarm types (Process/Deviation) and how to manage alarms.

Error Code Messages

Lists and describes error codes displayed by the Series 945 when faults occur.

Error Code Actions

Outlines the actions to take and conditions resulting from specific error codes.

Appendix 1 Noise and Installation Guidelines

Eliminating Noise

Details methods and devices like snubbers and MOVs for noise reduction.

Checking For Ground Loops

Explains how to identify and eliminate ground loops in the control system.

Appendix 2 Calibration

Entering the Calibration Menu

Procedure for accessing the calibration menu to configure parameters like dFL.

Thermocouple Field Calibration Procedure

Step-by-step guide for calibrating thermocouple inputs on the Series 945.

RTD Field Calibration Procedure

Step-by-step guide for calibrating RTD inputs on the Series 945.

0 - 5 Volt Input Field Calibration Procedure

Procedure for calibrating the 0-5VDC input signal on the Series 945.

4-20mA Input Field Calibration Procedure

Procedure for calibrating the 4-20mA input signal on the Series 945.

0 - 5 or 0-10 Volt Output Field Calibration Procedure

Calibrating the 0-5V or 0-10V output signals of the Series 945.

0-20 or 4-20mA Output Field Calibration Procedure

Calibrating the 0-20mA or 4-20mA output signals of the Series 945.

Specifications

Input

Covers thermocouple and RTD input types, cold junction compensation, and selectable units.

Model No.

Returns

Warranty

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