Flag angle lag screw
locations
3/8” to 5/8”
Spacing
Bottom section
Vertical track
Bottom section
Vertical
track
Jamb
bracket
Flag
angle
5/16” x 1-5/8”
Lag screws
Floor
Angle mount
vertical track
assembly
Bottom
section
Riveted
vertical track
assembly
5/16” x 1-5/8”
Lag screws
Vertical
track
Wall
angle
Slot
Stacking Sections
11
NOTE: Refer to door section identification, located in the pre-installation section of this
manual to determine what size sections you need to use as your lock (second) section, inter-
mediate (third) section, intermediate (fourth) section, intermediate (fifth) section, intermediate
(sixth) section and intermediate (seventh) section. Measure your sections to make sure they
are the correct height as indicated on the chart.
NOTE: Make sure graduated end and center hinges are flipped down, when stacking another
section on top.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower
section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first;
then end hinges last using 1/4” - 14 x 7/8” self drilling screws.
Repeat same process for other sections, except top section.
IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4” - 14 X 7/8” SELF DRILLING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAFS AND THE SECTIONS.
NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.
Intermediate
section
Lock
section
Bottom
section
Vertical
track
Vertical
track
Center
hinge(s)
Left graduated end hinge
with short stem track roller
Right graduated end hinge
with short stem track roller
1/4”-14 x 7/8” Self drilling screw locations
Stacking Top Section
12
Place the top section in the opening. Install a nail to prevent the top section from falling
backwards. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges
first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.
Position flag angle or wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the
edge of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sec-
tions. Repeat for other side.
IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE
DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA-
TION.
FOR QUICK INSTALL TRACK: Complete the vertical track installation by securing the jamb
bracket(s) and tightening the other lag screws. Repeat for other side.
FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK: Complete the vertical track instal-
lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical
track against the track rollers so that the track rollers are touching the deepest part of the
curved side of the track; tighten all the track bolts and nuts. Repeat for other side.
FOR ANGLE MOUNT TRACK: Complete the vertical track installation by securing the jamb
bracket(s) and or tightening the other lag screws. Push the vertical track against the track
rollers so that the track rollers are touching the deepest part of the curved side of the vertical
track, as shown. Repeat for other side.
Top section
Top
section
Nail
Door width
+ 3-3/8” to 3-1/2”
1-11/16”
to 1-3/4”
Flag
angle
Vertical track
against track rollers
Flag angle or
wallangle assembly
Top of flag angle or
Top of wallangle assembly
Attaching Drawbar Operator Bracket
13
IMPORTANT: WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR,
A WAYNE DALTON OPERATOR/ TROLLEY BRACKET MUST BE SECURELY ATTACHED TO
THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED, ALONG WITH ANY STRUTS
PROVIDED WITH THE DOOR (IF A WAYNE DALTON OPERATOR/ TROLLEY BRACKET WAS NOT
PROVIDED WITH YOUR DOOR, THAN USE THE ONE PROVIDED BY YOUR OPERATOR MANU-
FACTURER). THE INSTALLATION OF THE OPERATOR MUST BE ACCORDING TO MANUFAC-
TURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY.
NOTE: For retro fit applications, the drawbar operator bracket must be aligned with an exist-
ing operator.
NOTE: Refer to illustrations to determine which drawbar operator bracket were supplied with
your door. Follow the corresponding step below:
Place the bottom half inside the top half and flush against the inside surface of the top
section. Adjust both the top and bottom halves out as far apart as possible on the section
surface. Secure the drawbar operator bracket bottom half and the top half together using (4)
5/16” - 18 x 1/2” carriage bolts and (4) 5/16” - 18 flange hex nuts.
9
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