Wayne-Dalton FireStar 540 User Manual

344940 REV2 03/17/2020
©
Copyright 2020 Wayne Dalton, a division of Overhead Door Corporation 1
Installation Instructions for FireStar®
Rolling Steel Fire Shutter
Models 540 and 550
Rolling Fire Doors may be mounted on openings in re walls of
masonry construction and non-masonry construction.
IMPORTANT NOTICE !!
READ COMPLETE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO REMOVE EXISTING SHUTTER OR INSTALLING THIS SHUTTER. PAY
CLOSE ATTENTION TO ALL WARNING LABELS AND THE IMPORTANT SAFETY NOTICES ON THE FOLLOWING PAGE.
THIS MANUAL MUST BE ATTACHED TO THE WALL IN CLOSE PROXIMITY TO THE SHUTTER.

Wayne-Dalton FireStar 540 Specifications

General

Brand	Wayne-Dalton
Model	FireStar 540
Category	Protection Device
Language	English

Summary

Important Notice

Important Safety Instructions

Step 1: Opening Checks

Step 2: Guide Mounting

Between Jambs Mounting

Detailed procedure for mounting guides when brackets are under the lintel.

Step 3: Hood Straps & Flame Baffle

Step 4: Barrel/Bracket Assembly

Manual Lift-Up and Crank Operation

Installing barrel and bracket assemblies for manual lift-up systems.

Step 5: Attaching Brackets to Guides

Step 6: Attaching Curtain

Step 7: Installing Inner Guide Assembly

Step 8: Applying Counterbalance Spring Tension

Step 9: Testing Shutter Balance

Step 10: Level Door

Step 11: Drop Mechanism Installation

Manual Lift-Up and Crank

Tube Motor Operation

Instructions for tube motor operation related to drop mechanism.

GCX Motor Operation

Instructions for GCX motor operation related to drop mechanism.

Step 12: Fusible Links and Cable Routing

Fuse Link Housing Requirements

Step 13: Test Drop Procedure

Step 14: Verify Drop Speed

Step 15: Hoods, Supports & Housings

Step 16: Miscellaneous Final Checklist

Appendix E: Drop Tests and Annual Inspection

Inspection and Drop Test Guidelines

Drop Test Procedures