Wayne HSG400 - Table of Contents

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Contents
SECTION I: INSTALLATION AND SETUP .......................................................................................................... 7
VISUAL INSPECTION OF THE HEATING SYSTEM .......................................................................................... 7
INSPECTION OF FLUE PIPE AND CHIMNEY .................................................................................................. 8
INSPECTION OF HEATING APPLIANCE ......................................................................................................... 9
FLUE PIPE, DRAFT HOOD, AND BAROMETERIC DAMPER ............................................................................ 9
PREPARATION OF COMBUSTION CHAMBER ............................................................................................. 11
SIZING OF COMBUSTION CHAMBER ......................................................................................................... 12
BURNER INSTALLATION ............................................................................................................................ 12
INSTALLATION OF MOUNTING FLANGE .................................................................................................... 12
DETERMINE ORIFICE SIZE AND RATE ........................................................................................................ 13
CHANGING THE ORIFICE ........................................................................................................................... 15
INSPECTION AND SIZING OF GAS PIPING .................................................................................................. 17
TESTING PIPING FOR LEAKS ...................................................................................................................... 20
ELECTRICAL WIRING OF BURNER .............................................................................................................. 20
INSPECTION OF LIMIT CONTROL SWITCHES ............................................................................................. 21
INSTALLATION OF THERMOSTAT .............................................................................................................. 21
SECTION II: INITIAL START UP ..................................................................................................................... 22
INITIAL BURNER START UP PROCEDURE ................................................................................................... 23
COMBUSTION ADJUSTMENT OF BURNER ................................................................................................. 24
SECTION III: GAS CONVERSION ................................................................................................................... 25
SECTION IV: CONSUMER INSTRUCTIONS .................................................................................................... 26
GENERAL INSTRUCTIONS FOR SERVICING BURNER .................................................................................. 26
SECTION V: SERVICE AND TROUBLESHOOTING .......................................................................................... 27
HSG SERIES BURNER UTILIZING WAYNE 64420 SERIES IGNITION CONTROLS .......................................... 27
HSG SERIES BURNER UTILIZING HONEYWELL IGNITION CONTROLS ........................................................ 28
FLAME SENSING ON HSG SERIES BURNERS .............................................................................................. 29
TROUBLESHOOTING GUIDE PRIMARY IGNITION CONTROLS .................................................................... 32
SERVICING HSG SERIES BURNER ............................................................................................................... 38
TROUBLESHOOTING GUIDE ...................................................................................................................... 40
HSG WIRING DIAGRAMS ........................................................................................................................... 42
SECTION VI: PARTS LIST AND EXPLODED VIEWS ......................................................................................... 46
HSG200/400 PARTS LIST ........................................................................................................................... 46
HSG EXPLODED VIEWS .............................................................................................................................. 47
SECTION VII: WARRANTY ............................................................................................................................ 51