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WEG CFW500 V1.8X User Manual

WEG CFW500 V1.8X
172 pages
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Motors I Automation I Energy I Transmission & Distribution I Coatings
Frequency Inverter
CFW500 V1.8X
Programming Manual

Table of Contents

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WEG CFW500 V1.8X Specifications

General IconGeneral
CategoryDC Drives
ModelCFW500 V1.8X
Protection degreeIP20
Overload capacity150% for 60s
BrakingDynamic braking
CommunicationModbus RTU
Control ModeSensorless Vector
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overtemperature, Short circuit
Communication InterfaceRS485
Operating Temperature-10 to 50 °C (14 to 122 °F)
Storage Temperature-20°C to +65°C
Humidity5 to 95% non-condensing
Switching frequency4-16 kHz

Summary

Safety Instructions

Safety Warnings in this Manual

Manual safety warnings for user protection against death, injury, or damage.

Safety Warnings in the Product

Safety symbols fixed to the product indicating high voltage, ESD, earth connection, and hot surface.

Preliminary Recommendations

Recommendations for qualified personnel regarding installation, operation, and safety precautions.

General Information

About the Manual

Information about the manual's purpose and scope.

Terminology and Definitions

Definitions of terms and symbols used in the manual for clarity.

About the CFW500

HMI and Basic Programming

Use of the HMI to Operate the Inverter

Guide to using the Human-Machine Interface (HMI) for operating and parameterizing the inverter.

Indications on the HMI Display

Explanation of the information fields displayed on the HMI LCD display.

Operating Modes of the HMI

Description of the HMI's monitoring and setting modes, including navigation levels.

Programming Basic Instructions

Parameter Structure

Overview of how CFW500 parameters are classified into ten groups for easier access.

Parameters Selected by the HMI Menu

Explanation of how to select parameter groups via the HMI menu for parameter browsing.

HMI

Details on HMI-related parameters like display, backlight, and password settings.

Situations for Config Status

Explains the CONFIG status and its causes, indicating incorrect or incomplete inverter configuration.

Identification of the Inverter Model and Accessories

Inverter Data

Parameters related to inverter software versions and plug-in module configuration.

Logical Command and Speed Reference

Selection for Logical Command and Speed Reference

Defines how to select command and reference sources for Local and Remote situations using parameters.

Speed Reference

Details how speed reference is processed, its scale, and modification based on source.

Control Word and Inverter Status

Explains the inverter control word and status word for exchanging information with external modules.

Available Motor Control Types

V/f Scalar Control

Parameterization of the V/f Scalar Control

Details on adjusting the V/f curve using five different points for optimal motor control.

Start-Up in V/f Mode

Step-by-step guide for installing, powering up, and starting up the inverter in V/f mode.

VVW Vector Control

VVW Vector Control Parameterization

Steps to configure VVW vector control using motor nameplate data and HMI startup menu.

Start-Up in VVW Mode

Procedure for installing, powering up, and performing the startup sequence for VVW mode.

Functions Common to All the Control Modes

Ramps

Explanation of inverter ramp functions for controlling motor acceleration and deceleration.

DC Link Voltage and Output Current Limitation

Describes protection functions that limit DC link voltage and output current to prevent faults.

Flying Start / Ride-Through

Explains functions for driving a spinning motor or recovering the inverter during power supply drops.

DC Braking

Method for stopping the motor by applying direct current, controlled by braking torque.

Digital and Analog Inputs and Outputs

Analog Inputs

Configuration of analog inputs for external speed reference or sensor connection.

Frequency Input

How a digital input converts pulses into a proportional signal for speed reference or other uses.

Digital Inputs

Parameter descriptions for configuring the function of up to eight digital input ports.

Digital Outputs

Configuration parameters for digital output functions (DO1 to DO5).

PID Controller

Descriptions and Definitions

Explains the PID controller function for closed-loop process control and defines key terms.

Start-Up

Step-by-step guide for enabling and configuring the PID controller for proper operation.

PID Parameter

Detailed description of parameters related to PID controller configuration, including gains and scales.

Faults and Alarms

Motor Overload and Overtemperature Protection

Protection against motor overload and overtemperature using Ixt and PTC sensors.

IGBT and Power Module Overload/Overtemperature

Protection for IGBTs and power modules against overload and overheating.

Overcurrent and Link Voltage Protection

Fast hardware protection against output overcurrent, ground faults, and DC link voltage issues.

Software Version and Communication Faults

Faults related to software version incompatibility and communication errors.

Fault Auto-Reset

Function to automatically reset a fault based on a time setting, with limitations.

Communication

Serial USB, RS-232 and RS-485 Interface

Details on serial interfaces for communication, depending on the plug-in module.

CAN – CANopen / DeviceNet Interface

Configuration and operation parameters for CANopen and DeviceNet interfaces.

Profibus DP Interface

Parameters for configuration and operation of the Profibus DP interface.

Ethernet Interface

Parameters for configuration and operation of the Ethernet interface.

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