Content
4
Foreword .............................................................................................................................. 3
1. Safety ............................................................................................................................... 6
1.1 Safety Information ........................................................................................................ 6
1.2 Symbols Used .............................................................................................................. 7
1.3 Personal Safety .......................................................................................................... 10
1.4 Environmental Safety ................................................................................................. 10
1.5 Fluid Safety ................................................................................................................. 11
1.6 Batteries ...................................................................................................................... 11
1.7 Welding ....................................................................................................................... 12
1.8 Electrical Risks ........................................................................................................... 13
1.9 Lines, Tubes and Hoses ............................................................................................. 14
1.10 Coolant Safety .......................................................................................................... 14
1.11 Cleaning the Engine ................................................................................................. 15
1.12 General Precautions for Operation .......................................................................... 16
2. Product ........................................................................................................................... 18
2.1 Rating Definitions ....................................................................................................... 18
2.2 Engine Model ............................................................................................................. 19
2.3 Engine Overview ........................................................................................................ 22
2.4 Cooling Circuits .......................................................................................................... 23
2.5 Lubrication System ..................................................................................................... 25
2.6 Gas Supply System .................................................................................................... 26
2.7 Electronic Control Unit (ECU) and Electronic Parts Introduction ............................... 29
3. Installation ...................................................................................................................... 33
3.1 Engine Lifting .............................................................................................................. 34
3.2 Engine Mounting ........................................................................................................ 37
3.3 Accessories ................................................................................................................ 38
3.4 Air Intake System ....................................................................................................... 39
3.5 Exhaust System ......................................................................................................... 39
3.6 Cooling System .......................................................................................................... 39
3.7 Lubrication System ..................................................................................................... 40
3.8 Gas Supply System .................................................................................................... 40
3.9 Engine Electronic System .......................................................................................... 42
3.10 Engine Electronic Controlling System ...................................................................... 43
3.11 Gen Set Installation Recommendation ..................................................................... 48
4. Operation ....................................................................................................................... 49
4.1 Preparations before Start ........................................................................................... 50
4.2 Starting Up ................................................................................................................. 52
4.3 Operation of the PowerKit Engine .............................................................................. 53
4.4 Precautions for running in cold environments ............................................................ 54
4.5 Stopping the PowerKit Engine ................................................................................... 55
4.6 Electronic control system ........................................................................................... 56
5. Maintenance .................................................................................................................. 57
5.1 General Safety Conditions for Maintenance .............................................................. 57
5.2 Maintenance Table ..................................................................................................... 58
于千钧
“1005098300 - Operation_and_Maintenance_Manual_for_PowerKit_16M33_Series_Gas_Engine, A”
林世龙
许太法
宋安泽
20200425
于千钧
张安勇/Zhang Anyong
王巧荣
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