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Whale Gulper Grouper BP4572 User Manual

Whale Gulper Grouper BP4572
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Gulper® Grouper
Fishbox Discharge Pump
1. Specications
2. To The User
3. To The Installer
Thank you for purchasing this Whale® product. For over 60 years, Whale has led the way in the design and
manufacture of freshwater and waste systems including: pumps, plumbing faucets, showers for low voltage
applications. The company and its products have built a reputation for quality, reliability and innovation backed up by
excellent customer service. For more information visit www.whalepumps.com
Read the following carefully before installation.
WARNING: Please note that incorrect installation may invalidate the warranty.
Check that the product is suitable for the intended application, follow these installation instructions and ensure all
relevant personnel read the points listed below. Also ensure that these operating instructions are passed on to the end
user.
Model
Gulper Grouper Mk 1
with bronze gearwheel
Gulper Grouper Mk 2
with plastic gearwheel
Product Code BP4572 BP4574 BP4672 BP4674
Voltage 12 V d.c. 24 V d.c. 12 V d.c. 24 V d.c.
Flow Rate Per Minute 25.5 ltrs (6.75 US gals) 18 ltrs (4.75 US gals)
Recommended Fuse Size 10 amp Automotive 5 amp Automotive 10 amp Automotive 5 amp Automotive
Minimum Wire Size 1.5mm² (16 AWG)
Weight 1.6kg (3.5 lbs)
Hose Connections 25mm (1”) or 38mm (1½”)
Materials
Pump Body: Aluminium, Glass-lled
Nylon, Diaphragm: Santoprene®
Clamp Ring: Acetal, Valves: Nitrile®,
Feet: EPDM Gearwheel: Bronze,
Fasteners: Stainless Steel, Brass
Pump Body: Aluminium, Glass-lled
Nylon, Diaphragm: Santoprene®
Clamp Ring: Acetal Valves: Nitrile®,
Feet: EPDM Gearwheel: Delrin,
Fasteners: Stainless Steel, Brass
Maximum Suction Lift 0.5 m (1.7 ft) 1m (3.3 ft)
Max Discharge Head 3 m (10 ft) 2m (6.6 ft)
Max Suction Lift and
Discharge Head (Combined)
3 m (10 ft) 3m (10 ft)
Dry Running Current 5 amps 2.5 amps 4 amps 2 amps
4. Application
The Gulper® Grouper diaphragm pump has been designed to pump water and small solids from a sh box overboard.
If it is intended for use for any other purpose or with any other liquid, it is the user’s responsibility to ensure that the
pump is suitable for the intended use and, in particular, that the materials are fully compatible with the liquids to be
used.

Questions and Answers:

Whale Gulper Grouper BP4572 Specifications

General IconGeneral
BrandWhale
ModelGulper Grouper BP4572
CategoryWater Pump
LanguageEnglish

Summary

Pump Specifications

Model and Product Code

Details pump models (Mk 1, Mk 2) and their corresponding product codes (BP4572, BP4574, BP4672, BP4674).

Electrical Specifications

Lists operating voltage (12 V d.c., 24 V d.c.), recommended fuse size (10A/5A), and minimum wire size (1.5mm²/16 AWG).

Performance Data

Provides flow rate (25.5 ltrs/18 ltrs), max suction lift (0.5m/1m), max discharge head (3m/2m), and combined head.

Materials and Dimensions

Outlines pump body materials, diaphragm, valves, feet, gearwheel, and fasteners.

Weight and Hose Connections

Specifies pump weight (1.6kg) and available hose connection sizes (25mm/38mm).

User and Installer Guidelines

User Information

Advises users to read instructions carefully before installation, noting warranty implications.

Installer Responsibilities

Instructs installers to ensure product suitability, follow instructions, and brief end-users.

Pump Application

Defines the pump's design for fish box water/solids discharge and user responsibility for other uses.

Safety Warnings and Installation

Critical Safety Warnings

Lists essential warnings: avoid mounting below waterline, no flammable liquids, safe practices, secure mounting.

Installation Preparation

Emphasizes disconnecting power sources before starting any installation work.

Pump Mounting and Orientation

Covers location choice, mounting surface (horizontal/vertical), and pump head orientation for vertical mounting.

Mounting Procedure

Details mounting instructions: position, marking holes, drilling, securing with self-tappers, and valve inspection.

Hose Port Installation

Describes how to install ports, including the supplied sizes (25mm/38mm) and recommended configuration for optimal performance.

Electrical Connections and Maintenance

Electrical Connection Guidance

Stresses using qualified personnel, fire hazard warnings, polarity indication, and wire size requirements.

Pump Control Wiring

Explains the need for an in-line switch for pump control and an isolator switch for automatic switches.

Fuse and Circuit Breaker Usage

Details the purpose of fuses/breakers, checks for tripping, and specific fuse ratings for 12V (10A) and 24V (5A) models.

Maintenance Recommendations

Outlines optimal performance checks (debris, flushing, connections) and annual checks for leaks and electrics.

Diaphragm Inspection and Replacement

Provides instructions on how to access, inspect, and replace the diaphragm, including fitting notes.

Tricuspid Valve Inspection

Guides on how to inspect or replace tricuspid valves by unscrewing housings and ensuring proper seating.

Troubleshooting, Winterizing, and Support

Troubleshooting Common Issues

Addresses problems like motor running but no pump action or motor not operating, with possible causes and solutions.

Winterizing Procedure

Advises fully draining the system for winterizing and notes that Whale does not cover damage from improper draining.

Service Support Details

Provides contact information for customer support regarding installation, service, and spare parts (Kit AK1557).

Warranty Information

States the pump is guaranteed for one year from date of purchase, referring to the enclosed warranty document.

Patents and Trademarks

Lists registered trademarks and patents associated with Whale and Gulper products.

Declaration of Conformity

Confirms that the Gulper Grouper models conform to EMC directive 2004/108/EC and other relevant standards.

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