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wiwa DUOMIX 270 - User Manual

wiwa DUOMIX 270
44 pages
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Translation of the original operating instructions DUOMIX 270
3
DM270_BAoDB_en_1507 • rs
Contents
Contents
1 Foreword........................................................................................................6
2 Safety .............................................................................................................7
2.1 Explanation of symbols ................................................................................7
2.2 Safety information ........................................................................................9
2.2.1 Operating pressure ............................................................................9
2.2.2 Risks due to the spray jet ..................................................................9
2.2.3 Risks due to electrostatic charging ..................................................10
2.2.4 Risks due to hot or cold surfaces .....................................................10
2.2.5 Explosion protection ........................................................................ 11
2.2.6 Health risks ...................................................................................... 11
2.3 Information signs on the machine .............................................................. 12
2.4 Safety equipment .......................................................................................12
2.4.1 Safety valves ...................................................................................13
2.4.2 Compressed air shut-off valve .........................................................14
2.4.3 Ground cables .................................................................................14
2.5 Operating and maintenance personnel ......................................................15
2.5.1 Obligations of the machine owner ...................................................15
2.5.2 Personnel qualications ................................................................... 15
2.5.3 Authorised operator .........................................................................15
2.5.4 Personal protective equipment ........................................................15
2.6 Guarantee information ...............................................................................16
2.6.1 Conversions and alterations ............................................................16
2.6.2 Spare parts ......................................................................................16
2.6.3 Accessories ......................................................................................16
2.7 Behaviour in an emergency .......................................................................17
2.7.1 Bring the machine to a standstill and relieve the pressure ..............17
2.7.2 Leaks ...............................................................................................17
2.7.3 Injuries .............................................................................................17
3 Machine description ...................................................................................18
3.1 Intended use ..............................................................................................18
3.2 Erroneous use............................................................................................18
3.3 Machine conguration ................................................................................19
3.4 Compressed air regulation unit .................................................................. 21
3.5 Pressure and metering monitoring .............................................................21
3.6 Temperature displays ................................................................................. 22
3.7 Proportioning pump....................................................................................22
3.8 Mixing unit .................................................................................................. 23
3.9 Flushing pump ...........................................................................................24

Table of Contents

Questions and Answers

Summary

1 Foreword

2 Safety

2.1 Explanation of symbols

Explains warning symbols like DANGER, WARNING, CAUTION, and pictograms used for accident risks.

2.2 Safety information

Covers general safety advice, operating pressure risks, spray jet risks, electrostatic charging, hot/cold surfaces, explosion protection, and health risks.

2.3 Information signs on the machine

Details the importance and meaning of safety signs and the safety card on the machine.

2.4 Safety equipment

Lists and describes essential safety equipment like safety valves, shut-off valves, and ground cables.

2.5 Operating and maintenance personnel

Outlines the responsibilities and qualifications of operating and maintenance personnel.

2.6 Guarantee information

Provides information on conversions, alterations, spare parts, and accessories regarding the guarantee.

2.7 Behaviour in an emergency

Details procedures for emergency situations like leaks, injuries, and bringing the machine to a standstill.

3 Machine description

3.1 Intended use

Describes the primary purpose and applications of the DUOMIX 270 machine.

3.2 Erroneous use

Lists improper uses of the machine that can lead to injury or damage.

3.3 Machine configuration

Illustrates and labels the main components and parts of the machine.

3.4 Compressed air regulation unit

Explains the function and symbols of the air regulators and pressure gauges.

3.5 Pressure and metering monitoring

Details the control buttons, selector switch, and contact pressure gauge for operation monitoring.

3.6 Temperature displays

Describes the thermometers that display material temperatures for components A and B.

3.7 Proportioning pump

Explains how the proportioning pump delivers and meters the two material components.

3.8 Mixing unit

Describes the function of the mixing unit and static mixer for combining material components.

3.9 Flushing pump

Explains the role and operation of the flushing pump for cleaning the machine.

3.10 Optional expansions and accessories

Lists common accessories like fluid heaters and agitators for enhancing machine functionality.

4 Transport, installation and assembly

4.1 Transport

Provides guidelines and safety precautions for transporting the machine.

4.2 Installation site

Specifies requirements and considerations for choosing a suitable installation location.

4.3 Assembly

Details the steps and safety measures for assembling the machine components.

5 Operation

5.1 Putting the machine into operation

Covers prerequisites, pre-operation checks, and the initial startup process.

5.2 Coating

Details the process of applying coatings, including settings and techniques.

5.3 Flushing

Instructions on flushing components after work interruptions to maintain functionality.

5.4 Pressure relief

Procedures for safely relieving pressure in the machine before maintenance or disassembly.

5.5 Complete cleaning

Steps for thoroughly cleaning the machine for material changes or long-term storage.

5.6 Material change

Notes on checking material compatibility when changing processing materials.

5.7 Decommissioning

Steps for safely decommissioning the machine for prolonged periods.

5.8 Storage

Guidelines for storing the machine to protect it from environmental factors.

5.9 Disposal

Instructions for the safe and legal disposal of the machine and its residues.

6 Maintenance

6.1 Regular testing

Details the requirements and schedule for regular specialist testing of the machine.

6.2 Maintenance schedule

Provides a schedule of recommended maintenance activities and their frequency.

6.3 Maintenance unit

Explains the function and maintenance of the compressed air maintenance unit.

6.4 Proportioning pump

Focuses on the maintenance of the proportioning pump and its release agent.

6.5 High pressure filters

Details the cleaning and replacement of filter elements in high pressure filters.

6.6 Recommended operating materials

Lists recommended operating materials and their order numbers from WIWA.

6.7 Special tools

Identifies special tools needed for maintenance, like hook spanners.

7 Troubleshooting

Faults and Solutions

Identifies common faults, their causes, and corrective actions for pump operation.

8 Technical data

8.1 Machine card

Describes the information contained on the machine's technical data card.

8.2 Type plates

Explains the details found on the machine and proportioning pump type plates.

wiwa DUOMIX 270 Specifications

General IconGeneral
Brandwiwa
ModelDUOMIX 270
CategoryPaint Sprayer
LanguageEnglish

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