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Duomix 333
wiwa Duomix 333 - User Manual
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Operation Manual
Original operation manual
141
1_DM 333_DBK_en • jw
DUOMIX 300
/
333
T
ype:
❍
300
❍
333
Serial-No.
_______________
3D-BILDER!!!
2K-Proportioning pump 333
(Fig. includes optional accessories)
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Foreword
7
2 Safety
8
Explanation of Symbols
8
Safety Information
10
Operating Pressure
10
Risks Due to the Spray Jet
10
Risks Due to Electricity
11
Risks Due to Electrostatic Charging
11
Risks Due to Hot or Cold Surfaces
11
Explosion Protection
12
Health Risks
13
Safety Signs
13
Safety Equipment
14
Safety Valves
15
Compressed Air Shut-Off Valves
15
Ground Cable
16
Stop/Emergency Stop Button
16
Rupture Discs
17
Overpressure Valves (Optional)
17
Switch for Automatic Spray Gun (Optional)
17
Operating and Maintenance Personnel
18
Obligations of the Machine Owner
18
Personnel Qualifications
18
Authorised Operator
18
Personal Protective Equipment
18
Guarantee Information
19
Spare Parts
19
Accessories
19
Behaviour in an Emergency
20
Bring the Machine to a Standstill and Relieve the Pressure
20
Leaks
20
Injuries
20
3 Machine Description
21
Intended Use
21
Erroneous Use
21
Modular Machine Configuration
22
Configuration Examples
23
DUOMIX 333 on Mobile Frame
23
DUOMIX 333 on Stacker Frame with Heaters and Hose Heating
24
DUOMIX 333 on Mobile Frame with Heated Material Tanks
25
Designation
25
DUOMIX 333 on Mobile Frame with Feed Tanks
26
Proportioning Pump
27
Maintenance Unit
28
Compressed Air Shut-Off Valve
28
Compressed Air Connection
28
Control Cabinet
29
Compressed Air Regulation Unit
31
Mixing Units
31
Manual Mixing Unit on the Frame
32
External Mixing Unit with Manual Operation
33
Pneumatic Mixing Unit on the Frame with 2 Flushing Valves
34
Pneumatic Mixing Unit with One Flushing Valve
35
External Pneumatic Mixing Unit
36
Intermediate Pieces
36
Flushing Pump
38
Material Supply
38
4 Optional Expansions and Accessories
40
Material Warming and Heating Systems
40
Material Fluid Heater
40
Barrel Floor Heater
40
Barrel Heating Tape and Heating Sleeves
41
Screw-In Heating Element
41
Hose Heating
42
Hose Heating with Hot Water Circulation
42
Hose Heating with Heating Coil
43
Agitators
43
Level Monitoring
44
Ratio Check Unit
44
Flow Rate Measuring Device
45
Cycle Counter
45
Internal Pipe Coater
46
Distributor for Spray Guns
46
5 Transport, Installation and Assembly
47
Transport
47
Installation Site
48
Installation
49
Installing the Hose Assembly
50
Connect the Spray Hose and Spray Gun
51
Ground the Machine
52
Insert Filter Inserts in the High Pressure Filter
52
Connect Flushing Pump
52
Connect Feed Pumps
52
Connect the Owner's Optional Expansions and Attachment Devices
53
Establish the Mains Connection
53
Connect Compressed Air Supply
54
6 Operation
55
Putting the Machine into Operation
55
Overview of the Working Steps During Commissioning
56
Start the Machine
56
Put the Flushing Pump into Operation
56
Clean the Machine
56
Ready the Processing Material
57
Fill Machine with Processing Material and Vent
57
Set the De-Icing System
59
Clean and Fill Hose Assembly and Spray Gun
59
Put the Heating Systems into Operation
60
Put Hose Heating into Operation with Hot Water
60
Calibration - Check the Mixing Ratio
60
Spraying
61
Set Spray Pressure
62
Setting the Pressure and Metering Monitoring
63
Tips for Good Coatings
63
Flushing
64
End Material Feed and Ready Cleaning Fluid
64
Flush Mixing Unit and Spray Gun
65
Clean the Machine Thoroughly
66
Material Change
67
Relieve Pressure
67
Decommissioning
68
Putting out of Use
69
Storage
69
Disposal
69
7 Maintenance
70
Regular Testing
71
Maintenance Schedule
71
Maintenance Unit
72
Check Lubricant Level in the Oil Mister
72
Check and Adjust the Oil Mister
72
Check and Clean the Water Separator
73
Proportioning Pump
73
Check the Release Agent Level
74
Check Release Agent for Material Residues and Top up
74
Feed Pumps
74
High Pressure Filter
75
Clean Filter Insert
75
Filter Inserts for High Pressure Filters
76
Silica Gel Filter
76
Disassemble Silica Gel Filter
77
Drying the Granulate
77
Fit Silica Gel Filter
77
Clean Dirt Trap
78
Replacing the Material Pumps
79
Disassemble Material Pump(S)
79
Fit Material Pump(S)
80
Recommended Operating Fluids
81
Special Tool
82
8 Eliminating Operational Faults
83
9 Technical Data
87
Machine Card
87
Type Plates
87
Other manuals for wiwa Duomix 333
User Handbook
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wiwa Duomix 333 Specifications
General
Model
Duomix 333
Category
Paint Sprayer
Brand
wiwa
Type
Airless
Max Pressure
3300 PSI
Voltage
230V
Applications
Lacquers
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