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350108V2
Woodward 350108V2 User Manual
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Product Manual 350108V2
(Revision E, 6/2022)
Original Instructions
505XT Digital Control
for Steam Turbines
(Single valve, Extraction and/or Admission)
Manual 35018 consists of 2 volumes (35018V1 & 35018V2)
Installation and Operation Manual Volume 2
Released
2
Table of Contents
default chapter
3
Table of Contents
3
Warnings and Notices
8
Electrostatic Discharge Awareness
9
Introduction
10
Chapter 8. Service Tools
11
Overview
11
Control Assistant (CA)
11
Servlink-To-OPC-Server (SOS)
11
Appmanager (Appman)
11
505 Remote View
12
Chapter 9. Peripheral Devices
13
Overview
13
DSLC-2 (Generator Synchronizer and Load Control)
13
Figure 9-1. DSLC-2
13
Figure 9-2. Configuration/Woodward Links/Dslc-2
14
Figure 9-3. Service Screen - DSLC-2 Power Parameters
14
Figure 9-4. Service Screen - DSLC-2 Status Parameters
15
Varistroke II (Electro-Hydraulic Actuator)
16
Figure 9-5. VS-II
16
Figure 9-6. Configuration/Woodward Links/Vs-II
16
MFR300 (Multi-Function Relay)
17
Figure 9-7. Service/Varistroke II
17
Figure 9-8. MFR300 Multi-Function Relay
17
Figure 9-9. Configuration/Woodward Links/Mfr300
18
Figure 9-10. Service Screen1/Woodward Links/Mfr300
18
Protection/Breaker Control Relay)
19
Figure 9-11. Service Screen2/Woodward Links/Mfr300
19
Figure 9-12. LS-5
19
Figure 9-13. Configuration/Woodward Links/Ls-5
20
Highprotec (Generator Protection Unit)
21
Figure 9-14. Service Screen/Woodward Links/Ls-5
21
Figure 9-15. Highprotec
21
Servo Position Controller (SPC)
22
Figure 9-16. Configuration Screen/Woodward Links/Highprotec
22
Figure 9-17. Service Screen/Woodward Links/Highprotec
22
Real Power Sensor
23
Figure 9-18. Servo Position Controller
23
Figure 9-19. Interface to Servo Position Controller
23
Engine Generator Control Package/Load Sharing (EGCP-3 LS)
24
Figure 9-20. Real Power Sensor
24
Figure 9-21. EGCP-3 Control
25
Figure 9-22. EGCP-3 LS Functional Diagram
26
Figure 9-23. EGCP-3 LS Interface Wiring
27
Applying the 505 with Redundant I/H or I/P Converters
28
Figure 9-24. Typical Redundant I/H System with a Transfer Valve
28
Figure 9-25. Typical Redundant I/P System with a Pressure Selecting Relay Valve
29
Chapter 10. Application Notes
30
Overview
30
Example Applications
32
Example 1-Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting
33
Figure 10-1. Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting
33
Example 2-Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting
36
Figure 10-2. Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting
36
Example 3-Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting
40
Figure 10-3. Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting
40
Example 4-Plant Import/ Export Control with SPC Servo Interface
43
Figure 10-4. Plant Import/Export Control with SPC Servo Interface
44
Example 5-Inlet Pressure Control with Isochronous Load Sharing Control in Island Mode
47
Figure 10-5. Inlet Pressure Control with Isochronous Load Sharing Control in Island Mode
48
Example 6-Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode
51
Figure 10-6. Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode
51
Example 7-Induction Generator Applications
54
Example 8 - Extraction Turbine Mechanical Drive (Pump or Compressor) with Discharge Pressure Control and Turbine Inlet Pressure Limiting
55
Figure 10-7. Pump or Compressor with Discharge Pressure Control and Turbine Inlet Pressure Limiting
55
Example 9 - Extraction Turbine Inlet and Extraction Pressure Control with Automatic Synchronizing & Generator Power Limiting
59
Figure 10-8. Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting
59
Chapter 11. Operator Interface
64
Introduction
64
Graphical Display and Key Inputs
64
Figure 11-1 505 Keypad and Display
64
Service Panel Modes and User Levels
65
Chapter 12. Service Menu Procedures
67
Overview
67
Using the Service Menus
67
Figure 12-1. User Login for Service
67
Figure 12-2. Authorized and Unauthorized Components
67
Figure 12-3 Service Menu
68
Figure 12-4 Service Menu
69
Service Mode Parameters
71
Chapter 13. Understanding Pid Settings
101
Overview
101
Proportional Response
102
Figure 13-1. Proportional Gain Setting Effects
102
Proportional + Integral (Closed Loop)
103
Figure 13-2. Open Loop Proportional and Integral Response
103
Figure 13-3. Closed Loop Proportional and Integral Response
104
Derivative Response
105
Figure 13-4. Integral Gain (Reset) Setting Responses
105
Proportional + Derivative (Closed Loop)
106
Figure 13-5. Closed Loop Proportional and Derivative Action
106
Proportional + Integral + Derivative (Closed Loop)
107
Figure 13-6. Derivative Setting Effects
107
Figure 13-7. Closed Loop Proportional, Integral and Derivative Action
108
Controller Field Tuning General
109
Figure 13-8. Typical Response to Load Change
109
OPTI_PID Automatic Dynamic Optimizer
110
Figure 13-9. Speed Dynamics for Extraction/Admission Type Turbine
110
Figure 13-10. Speed Dynamics Generator On-Line Gain Curve
111
Figure 13-11. Speed Dynamics Optimizer
112
Figure 13-12. Configuring Settings for Opti_Tune
113
Chapter 14. Hardware/Operating System Faults
114
General
114
Wiring Problems
114
Control Adjustments
114
Other Operating Problems
115
505 Design Specifications
116
Hardware Specifications
116
Software Specifications
116
505Xt Service Mode Worksheet
118
Appendix D. Password Information
133
General
133
Monitor User Level
133
Operator" User Level Password
133
Service" User Level Password
133
Configure" User Level Password
133
Serviceuser" User Level Password
133
Appendix E. Servlink-To OPC Server (SOS) Tool
134
SOS Communication Link
134
Installing SOS
134
Figure E-1. SOS
134
Connecting a Pc/Laptop to the Control
135
Figure E-2. SOS Install Window
135
Figure E-3. SOS Server Status Dialog Box
135
Figure E-4. SOS - New Session Box
136
Figure E-5. SOS - Enter 505 TCP/IP Address
136
Figure E-6. SOS - Active Links Dialog Box
136
Appendix F. Control Assistant-Software Interface Tool
138
Features of Control Assistant
138
Installing Control Assistant
138
Figure F-1. Control Assistant License Agreement
138
Figure F-2. Control Assistant Install Window
139
Figure F-3. Control Assistant Folder Selection
139
Figure F-4. Control Assistant Install Complete
139
Using Control Assistant
140
Figure F-5. Install Restart Window
140
Figure F-6. Control Assistant Window
140
Figure F-7. Dialog for Servlink OPC Connection
141
Figure F-8. Winpanel Session
141
Figure F-9. Control Assistant - Retrieve Tunable Dialog Box
142
Figure F-10. Control Assistant - Send Tunable Dialog Box
143
Figure F-11. Control Assistant - Speed Control Trend Script
144
Figure F-12. Control Assistant - Create Trend Script File
144
Appendix G. Appmanger Service Tool
145
File Management with App. Manager
145
Installing App Manager
145
Figure G-1. App Manager Install Window
145
Figure G-2. App Manager License Agreement Window
146
Figure G-3. App Manager Installation
146
Figure G-4. App Manager Install Complete
146
Figure G-5. Appmanager Window
147
Figure G-6. Dialog for App Manager Connection
147
Figure G-7. App Manager Connected to a Control
148
Figure G-8. Appmanager Control Info Window
148
Figure G-9. Appmanager Control (GAP) Application Panel
149
Figure G-10. Appmanager GUI Application Panel
149
Figure G-11. Retrieving Files
149
Appendix H. Configuring Network Tcp/Ip Addresses
152
Figure H-1. Configuration/Communications Screen
152
Figure H-2. Ethernet Port Layout (Ports on Side)
152
Setting SNTP ("Simple Network Time Protocol")
154
Figure H-3. Real Time Clock SNTP Settings
154
Appendix I. Remoteview Tool
155
Figure I-1. Window Shown When the Time Limit Is Exceeded
155
Figure I-2. Installation Welcome Window
155
Figure I-3. Installation Folder Window
156
Figure I-4. Installation License Agreement Window
156
Figure I-5. Installation Start Menu Shortcuts Window
157
Figure I-6. Installation Ready to Install Window
157
Figure I-7. Installation Complete Window
158
Figure I-8. Entering an IP Address to be Added to the Control List
158
Figure I-9. Control Selected in the Control List
159
Figure I-10. Login Window with Fields for User Name and Password
159
Figure I-11. an Application Selected in the Application List
160
Figure I-12. Default View of the Tool
161
Figure I-13. Simple View of the Tool
161
Figure I-14. Full View of the Tool
162
Figure I-15. Entering a Name for the Current Settings
162
Figure I-16. a New Settings File Entered in the Predefined Settings List
163
Figure I-17. Remote View Tool (Default Setting) after Opening from the Configuration Window
164
Appendix J. Using 505 Internal Simulation Mode
165
Figure J-1. HW Simulation Mode Access
165
Appendix K. Custom Tag Name Procedure
166
Appendix L. Startup Guide
167
Commissioning Checklist
167
Appendix M. Datalogs
169
Overview
169
Figure M-1. the Datalog Service Menu Page
170
Figure M-2. Datalog Graph Properties
171
Figure M-3. Datalog Plot
172
Figure M-4. Automated File Collection Configuration
173
Figure M-5. Automated File Collection Active
174
Revision History
175
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Woodward 350108V2 Specifications
General
Manufacturer
Woodward
Model Number
350108V2
Category
Control Unit
Communication Protocol
Modbus RTU
Enclosure Rating
IP20
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