Xerox WorkCentre 5222 Service Manual Field

June, 2008
2-10
WorkCentre 5222, 5225, 5230
Revision
Status Indicator Raps
073-210 Tray 3 Lift Up Failure RAP ................................................................................ 2-534
073-211 Tray 3 Broken RAP........................................................................................... 2-535
071-940 Tray 3 Lift Up RAP............................................................................................ 2-535
074 Tray 4
074-101 Tray 4 Miss Feed JAM RAP.............................................................................. 2-537
074-102 Tray 2 Feed Out Sensor On JAM (Tray 4 Feed) RAP ...................................... 2-538
074-103 Tray 3 Feed Out Sensor On JAM (Tray 4 Feed) RAP ...................................... 2-539
074-105 Tray 4 Registration Sensor On JAM RAP......................................................... 2-540
074-210 Tray 4 Lift Up Failure RAP ................................................................................ 2-541
074-211 Tray 4 Broken RAP........................................................................................... 2-542
071-940 Tray 4 Lift Up RAP............................................................................................ 2-542
075 MPT
075-135 MPT Registration Sensor On JAM RAP ........................................................... 2-543
077 Jam and Cover Open
077-101 Registration Sensor Off JAM RAP .................................................................... 2-545
077-103 Fuser Exit Sensor Off JAM RAP ....................................................................... 2-546
077-104 Exit Sensor off (too short) JAM RAP................................................................. 2-547
077-106 Fuser Exit Sensor On JAM RAP ....................................................................... 2-548
077-109 IOT Exit Sensor ON JAM Straight RAP ............................................................ 2-549
077-113 IOT Exit Sensor OFF JAM Straight RAP .......................................................... 2-550
077-114 Exit 2 Sensor Static JAM RAP......................
....
................................................ 2-550
077-129 Registration Sensor On JAM (Duplex Feed/Stop Case) RAP .......................... 2-551
077-130 Duplex Out Sensor On JAM RAP ...................
....
.............................................. 2-552
077-131 Duplex Wait Sensor On JAM RAP.................................................................... 2-553
077-211 Detected different Type Tray Module RAP .........
....
.......................................... 2-554
077-300 IOT Front Cover Open RAP.............................................................................. 2-554
077-301 Left Hand Interlock Open RAP.......................................................................... 2-555
077-305 Tray Module Left Hand Cover Interlock Open RAP.......................................... 2-556
077-307 DUP Cover Open RAP...................................................................................... 2-556
077-308 Left Hand HIGH Interlock Open RAP................................................................ 2-557
077-309 Left Hand Low Interlock Open RAP .................................................................. 2-557
077-310 Controller Failed to send image RAP................................................................ 2-558
077-329 Main Motor Stop Error RAP .............................................................................. 2-558
078 Controller
078-101 HCF to Feed Out Sensor Fault RAP................................................................. 2-559
078-102 HCF to Registration Sensor Fault RAP............................................................. 2-559
078-104 HCF Feed Out Sensor Fault RAP..................................................................... 2-560
078-210 HCF to Tray 1 Lift RAP ..................................................................................... 2-560
078-212 NVM Read/Write Failure RAP........................................................................... 2-561
078-300 HCF Top Cover Interlock Open RAP................................................................ 2-562
078-301 HCF Docking interlock Open RAP.................................................................... 2-562
078-500 Write to HCF-ROM error detection (During DLD method) RAP........................ 2-563
078-900 HCF Feed Out Sensor Static Jam RAP............................................................ 2-563
078-940 HCF Paper Misfeed RAP.................................................................................. 2-564
078-941 HCF Paper Tray Size Mismatch RAP............................................................... 2-564
078-945 TTM Tray 3 Lift RAP ......................................................................................... 2-565
078-946 TTM Tray 4 Lift RAP ......................................................................................... 2-566
081 Fax Destination
081-79 ............. 2-567
091 Drum
091-402 Drum Life Over RAP ......................................................................................... 2-569
091-441 Drum Life Near End of Life RAP ....................................................................... 2-569
091-910 Waste Toner Bottle Position RAP ..................................................................... 2-570
091-911 Waste Toner Full RAP ...................................................................................... 2-570
091-912 Xerographics Drum Module Installation RAP.................................................... 2-571
091-913 Drum Cartridge End of Life RAP....................................................................... 2-571
091-914 Xero CRUM Comm RAP................................................................................... 2-572
091-915 Xero CRUM Data RAP...................................................................................... 2-572
091-916 Xero CRUM Match RAP...................................
........
......................................... 2-573
092 Process Control
092-661 Temperature Sensor RAP................................................................................. 2-575
092-662 Humidity Sensor RAP ....................................................................................... 2-575
093 Toner Supply
093-400 Black Toner Near Empty................................................................................... 2-577
093-406 Black Toner Pre-Near Empty ............................................................................ 2-577
093-912 .........................................................................................................................
.. Black
T
oner Empty.................................................................................................................... 2-578
093-924 Toner K Crum Communication Failure.............................................................. 2-578
093-925 Toner K Crum Data Broken Failure................................................................... 2-579
093-926 Toner K Crum Data Mismatch Failure............................................................... 2-579
094 BTR/IBT
094-417 BTR Unit Pre Warning RAP .............................................................................. 2-581
094-420 BTR Unit Warning RAP..................................................................................... 2-581
102 User Interface
102-356 Controller Software RAP................................................................................... 2-583
102-380 UI Control RAP.................................................................................................. 2-583
102-381 UI Data Link RAP.............................................................................................. 2-584
102-382 Application Layer Command RAP..................................................................... 2-584
112 Punch
112-700 Punch Dust Near Full RAP................................................................................ 2-585
116 Printing Control
116-210 MediaReader Fatal Error RAP .......................................................................... 2-587
116-212 MediaL b SW Logic Fail RAP............................................................................ 2-587
116-220 Downloader Initialize Fail RAP.......................................................................... 2-588
116-310 ESS Font DIMM #2 RAP................................................................................... 2-588
116-311 ESS Font DIMM #3 RAP................................................................................... 2-589
116-312 HDD Encrypt Key RAP.....................................
........
......................................... 2-589
116-313 HDD Encrypt Setup RAP ...........................................
....................................... 2-590
116-314 Ethernet Address RAP...................................................................................... 2-590
116-315 ESS DDR DIMM #1 R/W Check RAP....................
.........
.................................. 2-591
116-316 ESS DDR DIMM #2 R/W Check RAP.............................
.................................. 2-591
116-317 ESS ROM DIMM #1 Check RAP ...................................................................... 2-592
116-318 ESS ROM DIMM #2 Check RAP ...................................................................... 2-592
116-319 Controller UI Configuration................................................................................ 2-593
116-321 System Software RAP....................................................................................... 2-593
service-repair-manual.com

Xerox WorkCentre 5222 Specifications

General

AC input voltage	100 - 127 V
AC input frequency	50 - 60 Hz
Power consumption (sleep)	3 W
Power consumption (standby)	95 W
Power consumption (average operating)	605 W
Depth (imperial)	25.7 \
Finishing option	Yes
Width (imperial)	25.2 \
Height (imperial)	43.1 \
Scan file formats	TIFF, PDF, XPS
Minimum storage drive space	40 GB
Maximum media size (WxH) (imperial)	11.7 x 17 \
Minimum media size (WxH) (imperial)	5.5 x 8.3 \
Processor frequency	333 MHz
Card reader integrated	No
Sound power level (standby)	22 dB
Paper input type	Paper tray
Total input capacity	1100 sheets
Total output capacity	500 sheets
Maximum input capacity	5100 sheets
Total number of input trays	2
Maximum number of input trays	4
Auto document feeder (ADF) input capacity	75 sheets
Print technology	Laser
Duplex printing mode	Auto
Print speed (ISO/IEC 24734) mono	54.8 ipm
Time to first page (black, normal)	4.3 s
Print speed (black, normal quality, A3)	13 ppm
Print speed (black, normal quality, A4/US Letter)	22 ppm
Copier resize	25 - 400 %
Maximum copy resolution	600 x 600 DPI
Maximum number of copies	999 copies
N-in-1 copy function (N=)	2, 4, 8
Optical scanning resolution	- DPI
PCL fonts	81
Printer fonts	PCL, PostScript
Printing colors	Black
Stapling capacity	50 sheets
Maximum duty cycle	70000 pages per month
Recommended duty cycle	0 - 12000 pages per month
Number of PostScript fonts	136
Page description languages	PCL 5e, PCL 6
Cabling technology	10/100Base-T(X)
Security algorithms	HTTPS, SNMP
Ethernet LAN data rates	10, 100 Mbit/s
Supported network protocols (IPv6)	EtherTalk, FTP, HTTP, HTTPs, LPR, SNMPv1, SNMPv2, SNMPv3, TCP/IP
Paper tray media types	Bond paper, Heavy paper, Plain paper, Pre-Printed, Recycled paper
Paper tray media weight	60 - 105 g/m²
ISO A-series sizes (A0...A9)	A3, A4, A5, A6
ISO B-series sizes (B0...B9)	B4, B5
Multi-purpose tray media types	Bond paper, Envelopes, Hole punched paper, Labels, Letterhead, Plain paper, Recycled paper, Transparencies
Maximum ISO A-series paper size	A3
Multi-Purpose Tray media weight	60 - 215 g/m²
Paper tray media weight (imperial)	16 - 28 lbs
Auto Document Feeder (ADF) media weight	38 - 128 g/m²
Multi-Purpose Tray media weight (imperial)	16 - 80 lbs
Auto Document Feeder (ADF) media weight (imperial)	16 - 32 lbs
Display	LCD
Product color	White
Market positioning	Business
Standard interfaces	Ethernet, USB 2.0
Optional connectivity	Wireless LAN
USB 2.0 ports quantity	1
Mac operating systems supported	Mac OS X 10.3 Panther, Mac OS X 10.4 Tiger, Mac OS X 10.5 Leopard
Linux operating systems supported	SuSE Linux 10, SuSE Linux 10.2, SuSE Linux 10.3
Other operating systems supported	Solaris 10, Solaris 8, Solaris 9
Server operating systems supported	Windows Server 2003, Windows Server 2008
Windows operating systems supported	Windows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64, Windows XP Home, Windows XP Home x64, Windows XP Professional, Windows XP Professional x64
Certification	FCC, 89/336/EEC, UL, CB, 73/23/EEC, GOST, NOM, ISO 15408
Operating temperature (T-T)	10 - 28 °C
Operating relative humidity (H-H)	15 - 85 %

Weight and Dimensions

Depth	654 mm
Width	640 mm
Height	1114 mm