Xerox WorkCentre 5222 - Repairs and Adjustments

June, 2008
4-1
WorkCentre 5222, 52
Repairs and Adjustments
Revision
4 Repairs and Adjustments
01. Drives
REP 1.1.1 Main Drive Assembly..................................................................................... 4-3
02. Paper Transportation
REP 2.1.1 Feeder 1 Assembly........................................................................................ 4-7
REP 2.1.2 Feeder 2 Assembly........................................................................................ 4-9
REP 2.3.1 Tray Feed/Nudger/Retard Roll....................................................................... 4-10
REP 2.4.1 Registration Unit ............................................................................................ 4-12
REP 2.5.1 Takeaway Roll ............................................................................................... 4-13
REP 2.6.1 BTR Roll ........................................................................................................ 4-15
REP 2.6.2 L/H Upper Cover Unit .................................................................................... 4-16
03. ROS
REP 3.1.1 ROS Unit........................................................................................................ 4-19
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge.............................................................................. 4-23
REP 4.1.2 Toner Cartridge.............................................................................................. 4-24
REP 4.2.1 Dispense Motor.............................................................................................. 4-25
05. Fuser
REP 5.1.1 Fuser Unit ...................................................................................................... 4-29
06. Exit
REP 6.1.1 Exit2 + OCT2 ................................................................................................. 4-31
07. HCF
REP 7.1.1 MPT Assembly............................................................................................... 4-33
REP 7.2.1 MPT Feed Roll/Retard Pad............................................................................ 4-34
REP 7.3.1 HCF Tray 6 .................................................................................................... 4-36
REP 7.3.2 HCF Feeder................................................................................................... 4-37
REP 7.3.3 HCF Un-docking and Docking ....................................................................... 4-38
REP 7.3.4 HCF Tray Cables........................................................................................... 4-39
REP 7.3.5 HCF Retard / Feed / Nudger Rolls................................................................. 4-45
REP 7.3.6 HCF Feed Shaft............................................................................................. 4-46
REP 7.3.7 HCF Retard Lever Spring .............................................................................. 4-46
REP 7.3.8 HCF Nudger Bracket/Nudger Lever
/Torsion Spring .
..................................... 4-47
REP 7.3.9 HCF Casters.................................................................................................. 4-48
REP 7.3.10 HCF Takeaway Roll..................................................................................... 4-48
REP 7.3.11 HCF PWB .................................................................................................... 4-49
REP 7.3.12 HCF Feed Motor .......................................................................................... 4-49
09. Electrical Components
REP 9.1.1 MCU PWB ..................................................................................................... 4-51
REP 9.1.2 MCU PWB EPROM ....................................................................................... 4-53
REP 9.2.1 ESS PWB ...................................................................................................... 4-54
REP 9.2.2 ESS PWB EPROM ........................................................................................ 4-58
10. Covers
REP 10.1.1 Top Cover Assembly ................................................................................... 4-59
REP 10.2.1 Rear Lower Cover........................................................................................ 4-61
11. IIT
REP 11.1.1 Platen Cushion............................................................................................. 4-63
REP 11.1.2 Control Panel Assembly............................................................................... 4-64
REP 11.3.1 Platen Glass................................................................................................. 4-64
REP 11.3.2 IIT/IPS PWB (Mono) .................................................................................... 4-65
REP 11.3.3 IIT/IPS PWB (Color)..................................................................................... 4-67
REP 11.4.1 Lens Kit Assembly (Mono)........................................................................... 4-72
REP 11.4.2 Lens Kit Assembly (Color) ........................................................................... 4-77
REP 11.5.1 Carriage Cable............................................................................................. 4-81
REP 11.5.2 Carriage Motor Assembly ............................................................................ 4-86
REP 11.6.1 Exposure Lamp............................................................................................ 4-88
REP 11.6.2 Lamp Wire Harness (Mono)......................................................................... 4-89
REP 11.6.3 Lamp Wire Harness (Color) ......................................................................... 4-91
12 Tray Module - 2TM
REP 12.1 Tray 3 Feeder (2TM)....................................................................................... 4-95
REP 12.2 Tray 4 Feeder (2TM)....................................................................................... 4-98
REP 12.3 Feed/Retard/Nudger Roll (2TM) ..................................................................... 4-101
REP 12.4 2TM PWB........................................................................................................ 4-102
13. TTM Tray Module
REP 13.1.1 Tray 3 Assembly (TTM) ............................................................................... 4-103
REP 13.1.2 Tray 4 Assembly (TTM) ............................................................................... 4-104
REP 13.3.1 Front/Rear Tray Cable (TTM) ...................................................................... 4-105
REP 13.4.1 Tray 4 Feeder (TTM).................................................................................... 4-106
REP 13.5.1 Tray 3 Feeder (TTM).................................................................................... 4-109
REP 13.6.1 Feed/Retard/Nudger Roll (TTM) .................................................................. 4-111
REP 13.8.1 TTM PWB .................................................................................................... 4-112
15. DADF
REP 15.1.1 DADF........................................................................................................... 4-113
REP 15.1.2 DADF Platen Cushion.................................................................................. 4-115
REP 15.2.1 DADF Document Tray.................................................................................. 4-116
REP 15.2.2 DADF Feeder Assembly .............................................................................. 4-118
REP 15.2.3 DADF Front Cover....................................................................................... 4-120
REP 15.2.4 DADF Rear Cover........................................................................................ 4-120
REP 15.3.1 DADF PWB.................................................................................................. 4-122
REP 15.3.2 Left Counter Balance ................................................................................... 4-123
REP 15.3.3 Right Counter Balance................................................................................. 4-124
REP 15.4.1 Retard Roll................................................................................................... 4-125
REP 15.4.2 Top Cover Assembly.................................................................................... 4-127
REP 15.6.1 Nudger Roll, Feed Roll................................................................................. 4-132
REP 15.8.1 Registration Roll........................................................................................... 4-137
16. SB Finisher
REP 16.1.1 H-Transport Assembly ................................................................................. 4-143
REP 16.1.2 Hole Punch Assembly.................................................................................. 4-143
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