Xerox WorkCentre 5222 Service Manual Field

June, 2008
4-1
WorkCentre 5222, 52
Repairs and Adjustments
Revision
4 Repairs and Adjustments
01. Drives
REP 1.1.1 Main Drive Assembly..................................................................................... 4-3
02. Paper Transportation
REP 2.1.1 Feeder 1 Assembly........................................................................................ 4-7
REP 2.1.2 Feeder 2 Assembly........................................................................................ 4-9
REP 2.3.1 Tray Feed/Nudger/Retard Roll....................................................................... 4-10
REP 2.4.1 Registration Unit ............................................................................................ 4-12
REP 2.5.1 Takeaway Roll ............................................................................................... 4-13
REP 2.6.1 BTR Roll ........................................................................................................ 4-15
REP 2.6.2 L/H Upper Cover Unit .................................................................................... 4-16
03. ROS
REP 3.1.1 ROS Unit........................................................................................................ 4-19
04. Xerographic/Development
REP 4.1.1 Xero/Developer Cartridge.............................................................................. 4-23
REP 4.1.2 Toner Cartridge.............................................................................................. 4-24
REP 4.2.1 Dispense Motor.............................................................................................. 4-25
05. Fuser
REP 5.1.1 Fuser Unit ...................................................................................................... 4-29
06. Exit
REP 6.1.1 Exit2 + OCT2 ................................................................................................. 4-31
07. HCF
REP 7.1.1 MPT Assembly............................................................................................... 4-33
REP 7.2.1 MPT Feed Roll/Retard Pad............................................................................ 4-34
REP 7.3.1 HCF Tray 6 .................................................................................................... 4-36
REP 7.3.2 HCF Feeder................................................................................................... 4-37
REP 7.3.3 HCF Un-docking and Docking ....................................................................... 4-38
REP 7.3.4 HCF Tray Cables........................................................................................... 4-39
REP 7.3.5 HCF Retard / Feed / Nudger Rolls................................................................. 4-45
REP 7.3.6 HCF Feed Shaft............................................................................................. 4-46
REP 7.3.7 HCF Retard Lever Spring .............................................................................. 4-46
REP 7.3.8 HCF Nudger Bracket/Nudger Lever
/Torsion Spring .
..................................... 4-47
REP 7.3.9 HCF Casters.................................................................................................. 4-48
REP 7.3.10 HCF Takeaway Roll..................................................................................... 4-48
REP 7.3.11 HCF PWB .................................................................................................... 4-49
REP 7.3.12 HCF Feed Motor .......................................................................................... 4-49
09. Electrical Components
REP 9.1.1 MCU PWB ..................................................................................................... 4-51
REP 9.1.2 MCU PWB EPROM ....................................................................................... 4-53
REP 9.2.1 ESS PWB ...................................................................................................... 4-54
REP 9.2.2 ESS PWB EPROM ........................................................................................ 4-58
10. Covers
REP 10.1.1 Top Cover Assembly ................................................................................... 4-59
REP 10.2.1 Rear Lower Cover........................................................................................ 4-61
11. IIT
REP 11.1.1 Platen Cushion............................................................................................. 4-63
REP 11.1.2 Control Panel Assembly............................................................................... 4-64
REP 11.3.1 Platen Glass................................................................................................. 4-64
REP 11.3.2 IIT/IPS PWB (Mono) .................................................................................... 4-65
REP 11.3.3 IIT/IPS PWB (Color)..................................................................................... 4-67
REP 11.4.1 Lens Kit Assembly (Mono)........................................................................... 4-72
REP 11.4.2 Lens Kit Assembly (Color) ........................................................................... 4-77
REP 11.5.1 Carriage Cable............................................................................................. 4-81
REP 11.5.2 Carriage Motor Assembly ............................................................................ 4-86
REP 11.6.1 Exposure Lamp............................................................................................ 4-88
REP 11.6.2 Lamp Wire Harness (Mono)......................................................................... 4-89
REP 11.6.3 Lamp Wire Harness (Color) ......................................................................... 4-91
12 Tray Module - 2TM
REP 12.1 Tray 3 Feeder (2TM)....................................................................................... 4-95
REP 12.2 Tray 4 Feeder (2TM)....................................................................................... 4-98
REP 12.3 Feed/Retard/Nudger Roll (2TM) ..................................................................... 4-101
REP 12.4 2TM PWB........................................................................................................ 4-102
13. TTM Tray Module
REP 13.1.1 Tray 3 Assembly (TTM) ............................................................................... 4-103
REP 13.1.2 Tray 4 Assembly (TTM) ............................................................................... 4-104
REP 13.3.1 Front/Rear Tray Cable (TTM) ...................................................................... 4-105
REP 13.4.1 Tray 4 Feeder (TTM).................................................................................... 4-106
REP 13.5.1 Tray 3 Feeder (TTM).................................................................................... 4-109
REP 13.6.1 Feed/Retard/Nudger Roll (TTM) .................................................................. 4-111
REP 13.8.1 TTM PWB .................................................................................................... 4-112
15. DADF
REP 15.1.1 DADF........................................................................................................... 4-113
REP 15.1.2 DADF Platen Cushion.................................................................................. 4-115
REP 15.2.1 DADF Document Tray.................................................................................. 4-116
REP 15.2.2 DADF Feeder Assembly .............................................................................. 4-118
REP 15.2.3 DADF Front Cover....................................................................................... 4-120
REP 15.2.4 DADF Rear Cover........................................................................................ 4-120
REP 15.3.1 DADF PWB.................................................................................................. 4-122
REP 15.3.2 Left Counter Balance ................................................................................... 4-123
REP 15.3.3 Right Counter Balance................................................................................. 4-124
REP 15.4.1 Retard Roll................................................................................................... 4-125
REP 15.4.2 Top Cover Assembly.................................................................................... 4-127
REP 15.6.1 Nudger Roll, Feed Roll................................................................................. 4-132
REP 15.8.1 Registration Roll........................................................................................... 4-137
16. SB Finisher
REP 16.1.1 H-Transport Assembly ................................................................................. 4-143
REP 16.1.2 Hole Punch Assembly.................................................................................. 4-143
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Xerox WorkCentre 5222 Specifications

General

AC input voltage	100 - 127 V
AC input frequency	50 - 60 Hz
Power consumption (sleep)	3 W
Power consumption (standby)	95 W
Power consumption (average operating)	605 W
Depth (imperial)	25.7 \
Finishing option	Yes
Width (imperial)	25.2 \
Height (imperial)	43.1 \
Scan file formats	TIFF, PDF, XPS
Minimum storage drive space	40 GB
Maximum media size (WxH) (imperial)	11.7 x 17 \
Minimum media size (WxH) (imperial)	5.5 x 8.3 \
Processor frequency	333 MHz
Card reader integrated	No
Sound power level (standby)	22 dB
Paper input type	Paper tray
Total input capacity	1100 sheets
Total output capacity	500 sheets
Maximum input capacity	5100 sheets
Total number of input trays	2
Maximum number of input trays	4
Auto document feeder (ADF) input capacity	75 sheets
Print technology	Laser
Duplex printing mode	Auto
Print speed (ISO/IEC 24734) mono	54.8 ipm
Time to first page (black, normal)	4.3 s
Print speed (black, normal quality, A3)	13 ppm
Print speed (black, normal quality, A4/US Letter)	22 ppm
Copier resize	25 - 400 %
Maximum copy resolution	600 x 600 DPI
Maximum number of copies	999 copies
N-in-1 copy function (N=)	2, 4, 8
Optical scanning resolution	- DPI
PCL fonts	81
Printer fonts	PCL, PostScript
Printing colors	Black
Stapling capacity	50 sheets
Maximum duty cycle	70000 pages per month
Recommended duty cycle	0 - 12000 pages per month
Number of PostScript fonts	136
Page description languages	PCL 5e, PCL 6
Cabling technology	10/100Base-T(X)
Security algorithms	HTTPS, SNMP
Ethernet LAN data rates	10, 100 Mbit/s
Supported network protocols (IPv6)	EtherTalk, FTP, HTTP, HTTPs, LPR, SNMPv1, SNMPv2, SNMPv3, TCP/IP
Paper tray media types	Bond paper, Heavy paper, Plain paper, Pre-Printed, Recycled paper
Paper tray media weight	60 - 105 g/m²
ISO A-series sizes (A0...A9)	A3, A4, A5, A6
ISO B-series sizes (B0...B9)	B4, B5
Multi-purpose tray media types	Bond paper, Envelopes, Hole punched paper, Labels, Letterhead, Plain paper, Recycled paper, Transparencies
Maximum ISO A-series paper size	A3
Multi-Purpose Tray media weight	60 - 215 g/m²
Paper tray media weight (imperial)	16 - 28 lbs
Auto Document Feeder (ADF) media weight	38 - 128 g/m²
Multi-Purpose Tray media weight (imperial)	16 - 80 lbs
Auto Document Feeder (ADF) media weight (imperial)	16 - 32 lbs
Display	LCD
Product color	White
Market positioning	Business
Standard interfaces	Ethernet, USB 2.0
Optional connectivity	Wireless LAN
USB 2.0 ports quantity	1
Mac operating systems supported	Mac OS X 10.3 Panther, Mac OS X 10.4 Tiger, Mac OS X 10.5 Leopard
Linux operating systems supported	SuSE Linux 10, SuSE Linux 10.2, SuSE Linux 10.3
Other operating systems supported	Solaris 10, Solaris 8, Solaris 9
Server operating systems supported	Windows Server 2003, Windows Server 2008
Windows operating systems supported	Windows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64, Windows XP Home, Windows XP Home x64, Windows XP Professional, Windows XP Professional x64
Certification	FCC, 89/336/EEC, UL, CB, 73/23/EEC, GOST, NOM, ISO 15408
Operating temperature (T-T)	10 - 28 °C
Operating relative humidity (H-H)	15 - 85 %

Weight and Dimensions

Depth	654 mm
Width	640 mm
Height	1114 mm