Xerox WorkCentre 5222 Service Manual Field

June, 2008
4-2
WorkCentre 5222, 5225, 5230
Revision
Repairs and Adjustments
REP 16.1.3 H-Transport Belt .................................................................
REP 16.1.4 H-Transport Motor ..............................................................
REP 16.2.1 SB-Finisher Undocking................................................................................ 4-145
REP 16.2.2 Front Cover Assembly ................................................................................. 4-146
REP 16.2.3 Rear Upper Cover........................................................................................ 4-147
REP 16.2.4 Rear Lower Cover........................................................................................ 4-147
REP 16.2.5 Eject Cover .................................................................................................. 4-148
REP 16.2.6 Foot Cover................................................................................................... 4-151
REP 16.2.7 Stacker Lower Cover ................................................................................... 4-151
REP 16.2.8 Stacker Upper Cover ................................................................................... 4-152
REP 16.2.9 Stack Height Sensors 1 and 2 ..................................................................... 4-152
REP 16.2.10 Sub Paddle Solenoid Assembly................................................................. 4-153
REP 16.2.11 Finisher Stapler Move Motor...................................................................... 4-153
REP 16.2.12 Finisher Stapler Assembly......................................................................... 4-155
REP 16.2.13 Compiler Tray Assembly............................................................................ 4-156
REP 16.2.14 Folder Knife Assembly............................................................................... 4-166
REP 16.2.15 Stacker Elevator Motor .............................................................................. 4-167
REP 16.2.16 Stacker Tray .............................................................................................. 4-167
REP 16.2.18 Eject Belt.................................................................................................... 4-168
REP 16.2.19 Eject Motor Assembly................................................................................ 4-168
REP 16.2.21 Finisher PWB............................................................................................. 4-169
REP 16.2.22 Finisher LVPS............................................................................................ 4-169
REP 16.2.23 Eject Motor................................................................................................. 4-170
REP 16.2.24 Front/Rear Tamper Motor.......................................................................... 4-170
REP 16.2.25 Front/Rear Tamper Home Sensors ........................................................... 4-171
REP 16.2.26 Compiler No Paper Sensor........................................................................ 4-171
REP 16.2.27 Front/Rear Carriage Assembly .................................................................. 4-172
REP 16.3.1 Booklet PWB................................................................................................ 4-173
REP 16.3.2 Booklet Maker Assembly ............................................................................. 4-174
REP 16.3.3 Booklet Front Cover..................................................................................... 4-176
REP 16.3.4 Booklet Rear Cover ..................................................................................... 4-177
REP 16.3.5 Booklet Top Cover....................................................................................... 4-179
REP 16.3.6 Booklet PWB Cover..................................................................................... 4-179
REP 16.3.7 Booklet Left Cover ....................................................................................... 4-180
REP 16.3.8 Booklet Front/Rear Stapler .......................................................................... 4-180
REP 16.3.9 Booklet Stapler Move Motor ........................................................................ 4-182
22. A Finisher
REP 22.1 Intergrated Office Finisher .............................................................................. 4-185
REP 22.3.1 Paddle Belt .................................................................................................. 4-187
REP 22.3.2 Sub Paddle Solenoid ................................................................................... 4-189
REP 22.4.1 Exit Roll Assembly....................................................................................... 4-191
REP 22.4.2 Staple Assembly.......................................................................................... 4-193
REP 22.4.3 Set Clamp Home Sensor............................................................................. 4-194
REP 22.4.4 Exit Roll Assembly....................................................................................... 4-196
REP 22.5.1 Pinch Roll..................................................................................................... 4-198
REP 22.5.2 Finisher Entrance Sensor ............................................................................ 4-198
REP 22.5.3 Compile Exit Sensor .................................................................................... 4-200
REP 22.5.4 Main Paddle Shaft Assembly....................................................................... 4-201
REP 22.5.5 Lower Chute Assembly................................................................................ 4-203
REP 22.6.1 ENT Roll Assembly...................................................................................... 4-206
REP 22.6.2 Upper Chute Assembly................................................................................ 4-208
....................................................................... 4-209
y y ....................................................................... 4-210
REP 22.8.2 Stacker Shaft Assembly............................................................................... 4-211
REP 22.8.3 Stacker Motor............................................................................................... 4-214
REP 22.8.4 Stacker Stack Sensor .................................................................................. 4-216
REP 22.9.1 Compile Assembly....................................................................................... 4-216
REP 22.9.2 Set Clamp Shaft........................................................................................... 4-218
REP 22.9.3 Eject Belts.................................................................................................... 4-220
REP 22.9.4 Eject/Set Clamp Motor Assembly ................................................................ 4-221
REP 22.9.5 Rear Tamper Home Sensor......................................................................... 4-223
REP 22.9.6 Eject Shaft Assembly................................................................................... 4-225
REP 22.10.1 Front/Rear Tamper Motor Assembly.......................................................... 4-226
REP 22.10.2 Front Tamper Home Sensor ...................................................................... 4-228
REP 22.10.3 Eject Clamp Home Sensor......................................................................... 4-229
REP 22.10.4 Stack Height Sensor.................................................................................. 4-231
7. HCF
ADJ 7.1.2 HCF Side Edge Registration .......................................................................... 4-233
9. Electrical Components
ADJ 9.1.1 IOT Lead Edge/Side Edge Registration ......................................................... 4-235
ADJ 9.2.1 Edge Erase Value Adjustment........................................................................ 4-237
ADJ 9.3.1 Firmware Version Downloading...................................................................... 4-238
11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration ......................................................... 4-239
ADJ 11.2.1 Reduce/Enlarge Adjustment......................................................................... 4-240
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................ 4-241
15. DADF
ADJ 15.1.1 DADF Side Edge Registration...................................................................... 4-245
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function...... 4-246
ADJ 15.1.4 DADF Lead Edge Registration ..................................................................... 4-247
ADJ 15.1.5 DADF Height Adjustment ............................................................................. 4-249
ADJ 15.1.6 DADF Position (Skew) Adjustment............................................................... 4-250
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Xerox WorkCentre 5222 Specifications

General

AC input voltage	100 - 127 V
AC input frequency	50 - 60 Hz
Power consumption (sleep)	3 W
Power consumption (standby)	95 W
Power consumption (average operating)	605 W
Depth (imperial)	25.7 \
Finishing option	Yes
Width (imperial)	25.2 \
Height (imperial)	43.1 \
Scan file formats	TIFF, PDF, XPS
Minimum storage drive space	40 GB
Maximum media size (WxH) (imperial)	11.7 x 17 \
Minimum media size (WxH) (imperial)	5.5 x 8.3 \
Processor frequency	333 MHz
Card reader integrated	No
Sound power level (standby)	22 dB
Paper input type	Paper tray
Total input capacity	1100 sheets
Total output capacity	500 sheets
Maximum input capacity	5100 sheets
Total number of input trays	2
Maximum number of input trays	4
Auto document feeder (ADF) input capacity	75 sheets
Print technology	Laser
Duplex printing mode	Auto
Print speed (ISO/IEC 24734) mono	54.8 ipm
Time to first page (black, normal)	4.3 s
Print speed (black, normal quality, A3)	13 ppm
Print speed (black, normal quality, A4/US Letter)	22 ppm
Copier resize	25 - 400 %
Maximum copy resolution	600 x 600 DPI
Maximum number of copies	999 copies
N-in-1 copy function (N=)	2, 4, 8
Optical scanning resolution	- DPI
PCL fonts	81
Printer fonts	PCL, PostScript
Printing colors	Black
Stapling capacity	50 sheets
Maximum duty cycle	70000 pages per month
Recommended duty cycle	0 - 12000 pages per month
Number of PostScript fonts	136
Page description languages	PCL 5e, PCL 6
Cabling technology	10/100Base-T(X)
Security algorithms	HTTPS, SNMP
Ethernet LAN data rates	10, 100 Mbit/s
Supported network protocols (IPv6)	EtherTalk, FTP, HTTP, HTTPs, LPR, SNMPv1, SNMPv2, SNMPv3, TCP/IP
Paper tray media types	Bond paper, Heavy paper, Plain paper, Pre-Printed, Recycled paper
Paper tray media weight	60 - 105 g/m²
ISO A-series sizes (A0...A9)	A3, A4, A5, A6
ISO B-series sizes (B0...B9)	B4, B5
Multi-purpose tray media types	Bond paper, Envelopes, Hole punched paper, Labels, Letterhead, Plain paper, Recycled paper, Transparencies
Maximum ISO A-series paper size	A3
Multi-Purpose Tray media weight	60 - 215 g/m²
Paper tray media weight (imperial)	16 - 28 lbs
Auto Document Feeder (ADF) media weight	38 - 128 g/m²
Multi-Purpose Tray media weight (imperial)	16 - 80 lbs
Auto Document Feeder (ADF) media weight (imperial)	16 - 32 lbs
Display	LCD
Product color	White
Market positioning	Business
Standard interfaces	Ethernet, USB 2.0
Optional connectivity	Wireless LAN
USB 2.0 ports quantity	1
Mac operating systems supported	Mac OS X 10.3 Panther, Mac OS X 10.4 Tiger, Mac OS X 10.5 Leopard
Linux operating systems supported	SuSE Linux 10, SuSE Linux 10.2, SuSE Linux 10.3
Other operating systems supported	Solaris 10, Solaris 8, Solaris 9
Server operating systems supported	Windows Server 2003, Windows Server 2008
Windows operating systems supported	Windows 7 Enterprise, Windows 7 Enterprise x64, Windows 7 Home Basic, Windows 7 Home Basic x64, Windows 7 Home Premium, Windows 7 Home Premium x64, Windows 7 Professional, Windows 7 Professional x64, Windows 7 Starter, Windows 7 Starter x64, Windows 7 Ultimate, Windows 7 Ultimate x64, Windows Vista Business, Windows Vista Business x64, Windows Vista Enterprise, Windows Vista Enterprise x64, Windows Vista Home Basic, Windows Vista Home Basic x64, Windows Vista Home Premium, Windows Vista Home Premium x64, Windows Vista Ultimate, Windows Vista Ultimate x64, Windows XP Home, Windows XP Home x64, Windows XP Professional, Windows XP Professional x64
Certification	FCC, 89/336/EEC, UL, CB, 73/23/EEC, GOST, NOM, ISO 15408
Operating temperature (T-T)	10 - 28 °C
Operating relative humidity (H-H)	15 - 85 %

Weight and Dimensions

Depth	654 mm
Width	640 mm
Height	1114 mm