The Yale 2100 Series Economy Exit Devices Parts Manual provides a comprehensive overview of the 2170F Surface Vertical Rod and 2170(F) LBR Surface Vertical Rod exit devices, detailing their components, technical specifications, and usage features. These devices are designed for economy applications, offering reliable egress solutions for various door types.
Function Description:
The Yale 2100 Series exit devices are primarily designed to provide a safe and easy means of egress from a building. The 2170F Surface Vertical Rod device is a type of panic hardware that secures a door at both the top and bottom with vertical rods, which retract when the pushpad is depressed, allowing the door to open. This configuration is common for single or double door applications where a secure, yet easily operable, exit is required. The "F" in 2170F indicates a fire-rated version, meaning it is designed to withstand fire for a specified period, preventing the spread of fire and smoke while still allowing for emergency exit. The 2170(F) LBR Surface Vertical Rod variant likely refers to a "Less Bottom Rod" configuration, which would secure the door only at the top, potentially offering a simpler installation or catering to specific aesthetic or functional requirements where a bottom rod is not desired or necessary. However, the parts list for 2170(F) LBR still includes a "Bottom Rod" (Item 41), suggesting that "LBR" might denote a specific type of installation or a different feature not immediately obvious from the parts list alone, or it could be a misnomer in the heading. Given the presence of a bottom rod in the parts list, it's more likely that the "LBR" refers to a specific configuration or a different model entirely, or perhaps a fire-rated version of a device that can be configured without a bottom rod, but the manual shows the full assembly. For the purpose of this description, we will assume the standard surface vertical rod functionality.
The core mechanism involves a latch assembly (Item 1) that engages with a strike package (Item 34, which includes the 726 Strike Package). When the pushpad (not explicitly listed as a single item but implied by the overall device) is activated, the internal mechanism retracts the top and bottom rods, disengaging them from their respective strikes and allowing the door to swing open. The device is non-handed, meaning it can be installed on either left-hand or right-hand doors, which simplifies ordering and inventory management.
Important Technical Specifications:
The manual details various components and their part numbers, indicating specific configurations and compatibility.
- Latch Assembly (Item 1): Part number 60-2110-0002-048 is specified for both 2170 and 2170F models, emphasizing the need to specify the hand of the door during ordering. This highlights the importance of proper installation for optimal functionality.
- Covers (Item 2, 32): The main cover (Item 2, 60-2110-6004-FIN) is for the 2170 model, while the 2170F model has a "Not Available" designation but is implied to have a cover, likely integrated or a specific fire-rated variant. The "Cover, Top & Bottom Latch" (Item 32, 60-7010-X040-FIN) suggests protective enclosures for the latch mechanisms.
- End Caps (Item 3, 4): Bottom End Cap (Item 3, 60-2000-6179-FIN) and Top End Cap (Item 4, 60-2000-6178-FIN) provide aesthetic finishing and protection for the device's main rail.
- Mounting Screw Packs (Item 5a, 5b): Different screw packs are provided for 2170F (81-9500-1376-059) and 2170 (81-9500-1395-059) models, indicating potential differences in mounting requirements or materials due to fire rating.
- Sex Nut Pack (Item 6): Part number 03-0080-5047-FIN, specified as "Fire Rated Only," includes four sex nuts in two packs. These are crucial for secure, fire-rated installations, ensuring the device remains attached to the door even under extreme conditions.
- Rod Extension Assemblies (Item 10, 11):
- Item 10 (60-1510-0281-FIN) is a 24" rod extension assembly, designated for "-10 Device Only."
- Item 11 (60-1510-0278-FIN) is a 12" rod extension assembly, also for "-10 Device Only."
These extensions allow for customization of the vertical rod length to accommodate different door heights, ensuring proper engagement with the floor and header strikes. The "-10 Device Only" likely refers to a specific device configuration or door height range.
- SVR Pack (Item 34): This comprehensive pack (81-9500-1562-000) includes critical components for the surface vertical rod installation:
- Top Mtg. Plate (60-7110-1005-048)
- Bottom Mtg. Plate (60-7010-1039-048)
- Top Rod Connector (60-7010-1067-048)
- Rod Connecting Pin (99-9999-4308-999)
- Drill Jig (60-1500-6150-999) – a valuable tool for accurate installation.
- Floor Bolt (60-7010-1046-059)
- Strike (60-7010-1055-200) – this refers to the strike for the bottom rod.
- Latch Mounting Screw Pack (81-9500-1546-000)
- Latch Mounting Screw (4) (Wood Door Panic) (81-3111-0676-048) – specifically for wood door applications.
This pack streamlines the ordering process by bundling essential mounting and strike components.
- 726 Top Strike Packet (81-9500-1576-000): This packet contains the components for the top strike, ensuring secure engagement of the top rod.
- Top Rod (Item 36, 60-2110-7006-FIN) and Bottom Rod (Item 41, 60-2110-7007-FIN): These are the primary vertical locking components.
- Rod Guide Packet (Item 39, 81-9500-1514-FIN): Contains guides to ensure smooth operation and alignment of the vertical rods.
- Spring Pin (Item 42, 99-9999-4308-999): A small but critical component for the assembly.
- Popper Packet (Item 50, 81-9500-1584-000): Listed as "Fire Rated (F) only," this suggests a specialized component for fire-rated versions, possibly related to the fusible link mechanism for hold-open functions in fire situations.
- UL Listing: The 2170F model is explicitly marked with a UL symbol, confirming its compliance with safety standards, particularly for fire doors.
Usage Features:
- Economy Design: The "Economy Exit Devices" designation suggests a cost-effective solution without compromising essential safety and functionality.
- Surface Mounted: The "Surface Vertical Rod" design means the device is mounted on the surface of the door, making installation generally simpler than concealed devices and suitable for retrofitting.
- Non-Handed: The latch assembly (Item 1) is non-handed, simplifying product selection and installation.
- Fire-Rated Options: The "F" models (2170F) offer fire-rated performance, crucial for applications requiring compliance with fire safety codes. The inclusion of fire-rated specific components like the Sex Nut Pack (Item 6) and Popper Packet (Item 50) underscores this capability. The diagram for 2170(10) Series Only shows a "Fusible Link," which is a key component in fire-rated hold-open devices, designed to melt at a certain temperature, allowing the door to close and latch in a fire event.
- Dogging Key (Item 7, 60-7000-1131-036): This key allows the exit device to be "dogged down," meaning the latch bolt can be held in a retracted position, allowing the door to be freely opened and closed without requiring the pushpad to be depressed. This is useful for high-traffic areas during business hours when security is not a primary concern, but easy passage is desired.
- Adjustable Rod Lengths: The availability of 12" and 24" rod extension assemblies (Items 10, 11) allows for flexibility in accommodating various door heights, ensuring a proper fit and function.
- Drill Jig (Item 34, 60-1500-6150-999): The inclusion of a drill jig in the SVR Pack is a significant usage feature, as it aids in precise and efficient installation, reducing errors and ensuring proper alignment of components.
- Hub Position: The diagrams illustrate "2170(F) Hub Position" for the latch assembly, indicating the internal mechanism's orientation, which is important for proper installation and integration with external trim (not shown in this parts manual).
Maintenance Features:
- Modular Design: The breakdown of the device into numerous individual parts (e.g., end caps, covers, rod extensions, screw packs) suggests a modular design. This facilitates maintenance and repair, as individual components can be replaced without needing to replace the entire device.
- Parts Manual Clarity: The detailed parts list with item numbers, part numbers, and descriptions, coupled with exploded view diagrams, makes it easy to identify and order specific replacement parts. This is crucial for efficient maintenance and minimizing downtime.
- Screw Pack Availability: The provision of specific screw packs for different models (Item 5a, 5b) ensures that appropriate fasteners are available for repairs, maintaining the integrity of the installation.
- Rod Guide Packet (Item 39): The availability of rod guides as a separate packet indicates that these wear-prone components can be easily replaced to maintain smooth and reliable rod operation.
- Warning for Lead Exposure: The "WARNING" notice regarding lead exposure (P65warnings.ca.gov) is a critical maintenance and safety feature. It informs users and maintenance personnel about potential hazards, prompting them to take necessary precautions during handling, installation, or disposal, especially if the product contains lead. This is an important consideration for health and safety protocols.
- Copyright and Patent Information: The inclusion of copyright and patent information (www.assaabloydss.com/patents) indicates that the design is protected, and replacement parts are likely proprietary, ensuring compatibility and quality when sourcing from the manufacturer or authorized distributors.
In summary, the Yale 2100 Series Economy Exit Devices, specifically the 2170F Surface Vertical Rod and 2170(F) LBR Surface Vertical Rod, are robust and versatile egress solutions. Their modular design, fire-rated options, and detailed parts manual contribute to their ease of installation, reliable operation, and straightforward maintenance, making them suitable for a wide range of commercial and institutional applications where safety and economy are key considerations.