Yale GC040-065RF User Manual

Mazda Engine Table of Contents
TABLE OF CONTENTS
General................................................................................................................................................................ 1
Description .......................................................................................................................................................... 1
Engine Removal and Installation ......................................................................................................................... 1
Cylinder Head, Camshaft, and Valve Mechanism Repair.................................................................................... 2
Remove........................................................................................................................................................... 2
Clean............................................................................................................................................................... 3
Inspect and Repair.......................................................................................................................................... 4
Cylinder Head............................................................................................................................................. 4
Rocker Shaft Assembly............................................................................................................................... 4
Camshaft .................................................................................................................................................... 4
Valve Guides............................................................................................................................................... 5
Valve Seats................................................................................................................................................. 6
Valves ......................................................................................................................................................... 6
Valve Springs.............................................................................................................................................. 7
Install............................................................................................................................................................... 7
Crankshaft and Main Bearings Repair................................................................................................................. 10
Remove........................................................................................................................................................... 10
Inspect and Repair.......................................................................................................................................... 10
Crankshaft................................................................................................................................................... 10
Main Bearings............................................................................................................................................. 10
Install............................................................................................................................................................... 11
Pistons and Connecting Rods Repair.................................................................................................................. 12
Remove and Disassemble .............................................................................................................................. 12
Clean............................................................................................................................................................... 12
Inspect and Repair.......................................................................................................................................... 12
Pistons ........................................................................................................................................................ 12
Piston Rings................................................................................................................................................ 12
Connecting Rods and Bearings.................................................................................................................. 13
Assemble and Install....................................................................................................................................... 13
Cylinder Block Repair.......................................................................................................................................... 15
Oil Pump Repair .................................................................................................................................................. 15
Remove........................................................................................................................................................... 15
Disassemble.................................................................................................................................................... 15
Clean............................................................................................................................................................... 16
Inspect............................................................................................................................................................. 16
Assemble ........................................................................................................................................................ 16
Install............................................................................................................................................................... 17
Cooling System Repair........................................................................................................................................ 17
Thermostat...................................................................................................................................................... 17
Replace....................................................................................................................................................... 17
Fan Assembly.................................................................................................................................................. 18
Remove and Disassemble .......................................................................................................................... 18
Assemble and Install................................................................................................................................... 18
Water Pump .................................................................................................................................................... 18
Remove and Disassemble .......................................................................................................................... 18
Assemble and Install................................................................................................................................... 19
Distributor Repair................................................................................................................................................. 20
Remove........................................................................................................................................................... 20
Install............................................................................................................................................................... 20
Flywheel and Ring Gear Repair .......................................................................................................................... 21
Remove........................................................................................................................................................... 21
©2002 Yale Materials Handling Corp. i

Yale GC040-065RF Specifications

General

Brand	Yale
Model	GC040-065RF
Category	Engine
Language	English