E
FUEL SYSTEM AND ELECTRICAL SYSTEM ...................................................5-26
INSTALLATION ........................................................................................................5-26
RECOIL STARTER...................................................................................................5-27
REMOVAL AND DISASSEMBLY ........................................................................5-28
INSPECTION......................................................................................................5-29
ASSEMBLY.........................................................................................................5-30
INSTALLATION...................................................................................................5-32
CHAPTER 6
LOWER UNIT
EXPLODED DIAGRAM ..............................................................................................6-1
REMOVAL ..................................................................................................................6-2
DISASSEMBLY ..........................................................................................................6-2
INSPECTION ..............................................................................................................6-6
GEAR CASE.........................................................................................................6-6
BEARING HOUSING............................................................................................6-6
RING-NUT ............................................................................................................6-6
WATER PUMP HOUSING ....................................................................................6-6
IMPELLER ............................................................................................................6-7
OIL-SEAL COVER................................................................................................6-7
GEARS .................................................................................................................6-7
BEARINGS ...........................................................................................................6-7
CLUTCH DOG AND COMPONENTS...................................................................6-7
DRIVE AND PROPELLER SHAFTS ....................................................................6-8
DRIVE SHAFT SLEEVE.......................................................................................6-8
SHIFT-PLUNGER, SHIFT-SHAFT, AND BOOT ...................................................6-8
PROPELLER AND ANODE ..................................................................................6-8
ASSEMBLY AND ADJUSTMENT ..............................................................................6-9
SHIM SELECTION ...............................................................................................6-9
BACKLASH.........................................................................................................6-12
ASSEMBLY.........................................................................................................6-15
WATER PUMP INSTALLATION..........................................................................6-18
LOWER UNIT LEAKAGE CHECK......................................................................6-19
INSTALLATION ........................................................................................................6-19
6A9-7-5F-B1-1_3 10/10/03 4:02 PM Page 10
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