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e60hwd
Yamaha e60hwd User Manual
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BRKT
7-19
69D5G11
Bracket unit
15 N
·
m (1.5 kgf
·
m, 11.1 ft
·
lb)
8 N
·
m (0.8 kgf
·
m, 5.8 ft
·
lb)
69D7070E
No
.
P
ar
t name
Q
’
ty
Remarks
1
Tilt pin
1
2
Bolt
2
M6
×
16 mm
3
Bolt
2
M6
×
29 mm
4
W
asher
2
5
Anode
1
6
Plate
1
7
Bolt
6
M10
×
45 mm
8
Pin
1
9
Bushing
6
10
Hydro tilt assembly
1
11
Spacer
1
12
Bushing
2
13
Bolt
1
M6
×
10 mm
14
Tilt le
v
er
1
15
Cap
1
16
Re
v
erse lock le
ver
1
17
W
asher
1
Clamp brac
kets,
swivel brac
ket (X-transom model)
69D5G11_07_1 06.10.16 14:11 Page 20
153
155
Table of Contents
Table of Contents
3
Default Chapter
2
Important Information
2
General Information
5
How to Use this Manual
6
Manual Format
6
Symbols
7
Contents
7
Safety While Working
8
Fire Prevention
8
Parts, Lubricants, and Sealants
8
Self-Protection
8
Ventilation
8
Disassembly and Assembly
9
Good Working Practices
9
Identification
10
Applicable Model
10
Serial Number
10
Propeller Selection
10
Propeller Size
10
Selection
11
Predelivery Checks
11
Checking the Battery (WHD, WD)
11
Checking the Fuel System
11
Checking the Gear Oil Level
11
Checking the Outboard Motor Mounting Height
12
Checking the Remote Control Cables (Remote Control Model)
12
Checking the Gear Shift and Throttle Operation
13
Checking the Steering System
13
Checking the Cooling Water Pilot Hole
14
Checking the Engine Start Switch, Engine Stop Lanyard Switch and Engine Stop Button
14
Test Run
14
After Test Run
15
Break-In
15
Spec Specifications
17
Specifications
17
General Specification
18
Maintenance Specification
20
Power Unit
20
Lower Unit
22
Electrical
22
Dimensions
24
Tightening Torques
27
Specified Torques
27
General Torques
28
Chk Adj/Chk Adj
29
Chk Adj
30
Special Service Tools
30
Periodic Checks and Adjustments
30
Maintenance Interval Chart
31
Periodic Checks and Adjustments
32
Top Cowling
32
Checking the Top Cowling
32
Fuel System
32
Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Carburetors)
32
Checking the Fuel Filter
32
Power Unit
32
Checking the Spark Plugs
32
Checking the Thermostat
33
Checking the Cooling Water Passages
34
Control System
34
Adjusting the Start-In-Gear Protection
34
Synchronizing the Carburetors
34
Checking the Engine Idle Speed
35
Adjusting the Throttle Link Position
35
Adjusting the Pick up Timing
36
Adjusting the Throttle Cable
36
Checking the Gear Shift Operation
37
Checking the Ignition Timing
38
Adjusting the Ignition Timing
39
Bracket
40
Checking the Tilt Operation
40
Lower Unit
41
Checking the Gear Oil Level
41
Changing the Gear Oil
41
Checking the Lower Unit for Air Leakage
41
Chk Adj
42
Checking the Propeller
42
General
42
Checking the Anode
42
Checking the Battery
42
Lubricating the Outboard Motor
43
Fuel Fuel System
45
Default Chapter
45
Fuel
45
Fuel System
46
Special Service Tools
46
Hose Routing
47
Fuel Line
48
Carburetor
51
Disassembling the Carburetor
53
Checking the Carburetor
53
Assembling the Carburetors
54
Adjusting the Throttle Stop Screw
54
Fuel Pump
55
Checking the Fuel Pump
56
Disassembling the Fuel Pump
56
Assembling the Fuel Pump
57
Checking the Fuel Joint
57
Powr Power Unit
59
Default Chapter
59
Powr
59
Special Service Tools
60
Power Unit
60
Power Unit
64
Checking the Compression Pressure
64
Disassembling the Manual Starter
75
Checking the Spiral Spring
76
Checking the Drive Pawl
76
Measuring the Starter Rope
76
Assembling the Manual Starter
76
Removing the Power Unit
77
Removing the Flywheel Magnet
79
Removing the Electrical Components
79
Removing the Control Levers
79
Assembling the Control Lever
80
Reed Valves
81
Removing the Reed Valve Assembly
82
Checking the Reed Valves
82
Cylinder Head
85
Checking the Cylinder Head
85
Checking the Exhaust Cover
85
Installing the Stud Bolt
85
Removing the Cylinder Head
85
Removing the Exhaust Cover
85
Installing the Thermoswitch
86
Crankcase
87
Removing the Oil Seal Housing
91
Removing the Crankcase
91
Removing the Crankshaft Assembly
91
Checking the Cylinder Bore
91
Disassembling the Oil Seal Housing
92
Checking the Oil Seal Housing
92
Assembling the Oil Seal Housing
92
Disassembling the Upper Bearing
92
Assembling the Upper Bearing
92
Checking the Piston Diameter
93
Checking the Piston Clearance
93
Checking the Piston Rings
93
Checking the Piston Ring Side Clearance
94
Checking the Piston Pin Boss Bore
94
Checking the Piston Pin
94
Checking the Internal Anodes
94
Disassembling the Crankshaft
95
Assembling the Crankshaft
96
Checking the Crankshaft
98
Assembling the Piston
99
Assembling the Power Unit
99
Installing the Power Unit
102
Lowr Lower Unit
105
Default Chapter
105
Lowr
105
Special Service Tools
106
Lower Unit
106
Lower Unit
110
Removing the Lower Unit
114
Removing the Water Pump
114
Removing the Oil Seal Housing and Shift Rod
114
Checking the Water Pump and Shift Rod
115
Disassembling the Oil Seal Housing
115
Assembling the Oil Seal Housing
115
Propeller Shaft Housing
116
Removing the Propeller Shaft Housing Assembly
118
Disassembling the Propeller Shaft Assembly
118
Disassembling the Propeller Shaft Housing
118
Checking the Propeller Shaft Housing
119
Checking the Propeller Shaft
119
Assembling the Propeller Shaft Assembly
119
Assembling the Propeller Shaft Housing
120
Drive Shaft and Lower Case
121
Removing the Drive Shaft
122
Disassembling the Drive Shaft
122
Disassembling the Forward Gear
122
Disassembling the Lower Case
122
Checking the Pinion and Forward Gear
123
Checking the Bearings
123
Checking the Drive Shaft
123
Checking the Lower Case
123
Assembling the Lower Case
123
Assembling the Forward Gear
124
Assembling the Drive Shaft
124
Installing the Drive Shaft
124
Installing the Shift Rod and Oil Seal Housing
125
Installing the Propeller Shaft Housing
125
Installing the Water Pump
126
Installing the Lower Unit
127
Shimming
129
Selecting the Pinion Shims
130
Selecting the Forward Gear Shims
131
Selecting the Reverse Gear Shims
132
Backlash
133
Measuring the Forward and Reverse Gear Backlash
133
Brkt Bracket Unit
135
Default Chapter
135
Brkt
135
Tiller Handle (MHD, WHD)
136
Checking the Throttle Cable and Shift Rod
140
Assembling the Tiller Handle
140
Lubricating the Throttle Gear
140
Bracket Unit
136
Bottom Cowling
141
Upper Case, Pivot Shaft
143
Removing the Pivot Shaft
147
Installing the Pivot Shaft
147
Disassembling the Upper Case
148
Checking the Upper Case
148
Assembling the Upper Case
148
Installing the Upper Case
149
Clamp Brackets, Swivel Bracket (S, L-Transom)
151
Clamp Brackets, Swivel Bracket (X-Transom Model)
154
Removing the Hydro Tilt Assembly
157
Installing the Hydro Tilt Assembly
158
Removing the Clamp Brackets
158
Installing the Clamp Brackets
158
Elec Electrical Systems
159
Default Chapter
159
Elec
159
Special Service Tools
160
Electrical Systems
160
Checking the Electrical Components
161
Measuring the Peak Voltage
161
Measuring Low Resistance
161
Electrical Components
162
Top View
162
Port View (WD)
163
Starboard View (MHD)
164
Starboard View (WHD, WD)
165
Ignition and Ignition Control System
166
Checking the Ignition Spark Gap
168
Checking the Ignition Coils
168
Checking the Spark Plug Caps
168
Checking the CDI Unit
169
CDI Unit Resistance Chart (Reference)
170
Checking the Pulser Coils
171
Checking the Charge Coil
171
Checking the Thermoswitch
172
Checking the Warning Indicator
172
Checking the Engine Stop Lanyard Switch (MHD, WHD)
172
Starting System (WHD, WD)
173
Checking the Fuse (WHD,WD)
174
Checking the Starter Relay (WHD, WD)
174
Checking the Engine Start Switch (WHD)
174
Checking the Neutral Switch (WHD) (WD: if Equipped)
174
Checking the Choke Solenoid (WD)
174
Starter Motor (WHD, WD)
175
Removing the Starter Motor Pinion
177
Checking the Starter Motor Pinion
177
Checking the Armature
177
Checking the Brushes
178
Checking the Starter Motor Operation
178
Charging System
179
Checking the Rectifier (WHD, WD)
180
Checking the Lighting Coil
180
Trbl Shtg
182
Ignition System
182
Power Unit
182
Troubleshooting
182
Fuel System
184
Compression Pressure
185
Lower Unit
188
Electrical System
189
Starting System
189
Charging System
190
4
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Yamaha e60hwd Specifications
General
Brand
Yamaha
Model
e60hwd
Category
Outboard Motor
Language
English
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