Yamaha FLIP-X Series Maintenance Manual

Name: Yamaha FLIP-X Series
Brand: Yamaha
Rating: 4 (1 reviews)

130 pages

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EMA0185150

E51

Ver. 1.50

YAMAHA SINGLE-AXIS ROBOT

Maintenance Manual

FLIP-X Series

T4L/T4LH/T5L/T5LH/T6L/T9/T9H

F8/F8L/F8LH/F10/F10H/F14/F14H/F17/F17L/F20/F20N

GF14XL/GF17XL

N15/N15D/N18/N18D

B10/B14/B14H

R5/R10/R20

FLIP-X_maint_E_V1.50.indb 1 18/05/15 15:00

Table of Contents3
Safety Instructions7
Safety Information9
Signal Words Used in this Manual10
Warning Labels11
Warning Label Messages on Robot and Controller11
Supplied Warning Labels16
Warning Symbols17
Important Precautions for each Stage of the Robot Life Cycle18
Precautions for Using Robots and Controllers18
Essential Precautions for the Linear Conveyor Module19
Design20
Precautions for Robots20
Precautions for Robot Controllers20
Moving and Installation21
Precautions for Robots21
Precautions for Robot Controllers22
Safety Measures24
Installing a Safety Enclosure25
Operation26
Trial Operation26
Automatic Operation28
Precautions During Operation28
Inspection and Maintenance30
Before Inspection and Maintenance Work30
Precautions During Service Work31
Disposal32
Emergency Action When a Person Is Caught by Robot33
Cautions Regarding Strong Magnetic Fields33
Using the Robot Safely34
Movement Range34
Robot Protective Functions35
Residual Risk36
Special Training for Industrial Robot Operation36
KC Mark37
EMC Standards37
Examples of EMC Countermeasures37
Warranty39
Before Beginning Work47
Periodic Inspection48
Daily Inspection48
Three-Month Inspection49
Six-Month Inspection51
Three-Year Inspection52
Applying the Grease53
T4L/T4Lh/T5L/T5Lh/T6L54
T9/T9H/F10/F10H/F14/F14H/F17/F17L/F20/F20N/Gf14Xl/Gf17Xl55
F8/F8L/F8Lh56
N15/N15D/N18/N18D57
B10/B14/B14H58
Adjusting the Alignment (B10/B14/B14H)61
Adjusting the Timing Belt Tension (B10/B14/B14H)62
Adjusting the Drive Belt Tension63
Adjusting the Speed Reduction Belt Tension64
Adjusting the Timing Belt Tension (F20N)66
Installing and Removing the Cover66
Stroke Cover66
Belt Cover68
Motor Cover69
Adjusting the Timing Belt Tension70
Adjusting Shutter Looseness (T4L/T4LH/T5L/T5LH/T6L)71
Replacing the Shutter (T4L/T4LH/T5L/T5LH/T6L)75
Replacing the Motor77
T4L/T4Lh/T5L/T5Lh/T6L77
F8/F8L/F8Lh79
B10/B14/B14H82
N15/N15D/N18/N18D85
Gf14Xl/Gf17Xl89
Checking the Grid Position91
Replacing the Insert (T4L/T4LH/T5L/T5LH/T6L)92
Replacing the Drive and Speed Reduction Belts (B10/B14/B14H)94
Replacing the Drive Belt94
Replacing the Speed Reduction Belt96
Replacing the Slider97
B10/B14/B14H97
F20N98
Replacing the Coupling (GF14XL/GF17XL)99
Replacing the Bushings (GF14XL/GF17XL)101
Maintenance Parts102
Consumable Parts102
AC Servo Motor Specifications105
AC Servo Motor Termination (T4L/T5L)105
AC Servo Motor Termination (T4LH/T5LH/T6L)106
AC Servo Motor Termination (F8/F8L/F8LH)107
AC Servo Motor Termination (T9/T9H/F10/F10H/F14/F14H/F17/F17L/F20)108
AC Servo Motor Termination (B10/B14/B14H/R5/R10/R20/F20N/N15/N18)109
Brake Cable Specifications110
(T4L/T5L)111
Single-Axis Robot Cables111
Cables for ERCD111
Robot Cables (Dc24V Specifications)111
Robot Cables (200V Specifications)112
Cables for SR1-X113
Cables for RDV-X (Robot Without Brake)116
Cables for Single-Axis Multi-Robot117
Cables for Two-Axis Multi-Robot118

Brand	Yamaha
Model	FLIP-X Series
Category	Outboard Motor
Language	English

Yamaha FLIP-X Series Maintenance Manual

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