Name: Yamaha PW80(P)
Brand: Yamaha
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OWNER’S SERVICE MANUAL

MANUEL D’ATELIER DU

PROPRIETAIRE

FAHRER-UND

WARTUNGS-HANDBUCH

PW80(P)

3RV-28199-8B

PRINTED IN JAPAN

2001.4—0.6 X 1

(E,F,G)

YAMAHA MOTOR CO., LTD.

2500 SHINGAI IWATA SHIZUOKA JAPAN

PRINTED ON RECYCLED PAPER

PW80(P)

Safety Information8
Safety Information (Cont)10
For the Parents12
Additional Safety Information14
Additional Safety Information (Cont)16
Additional Safety Information (Contin)18
Contents20
Overview22
Vehicle View22
Machine Identification24
Control Functions26
"Engine Stop" Switch26
Fuel Cock26
Front Brake Lever28
Rear Brake Pedal28
Shift Pedal28
Starter Lever (Choke)28
Kick Starter30
Fuel Tank Cap30
Fuel32
Engine Oil (Oil Tank)32
Transmission Oil34
Pre-Operation Checks36
Brake (Front and Rear)38
Wheel, Tires, Throttle Grip38
Engine Stop Switch38
Fittings/Fasteners38
Starting and Operation40
Starting a Cold Engine40
Starting a Warm Engine40
Warming up42
Engine Break-In42
Maintenance and Lubricatoin Schedule Chart46
Lubrication Intervals46
Periodic Maintenance Intervals46
Special Tools for Engine Service50
Special Tools for Chassis Service52
Special Tools for Electrical Service52
Lubrication54
Engine Adjustment56
Spark Plug Adjustment56
Ignition Timing Checking58
Air Filter Cleaning60
Throttle Cable Adjustment62
Idle Speed Adjustments64
Autolube Pump66
Front Brake Adjustment68
Rear Brake Adjustment70
Drive Chain Slack Check70
Drive Chain Slack Adjustment72
Drive Chain Lubrication74
Tire Air Pressure74
Steering Inspection/Adjustment76
Rear Shock Absorber82
Notes on Disposal82
Rear Shock Absorber Spring Pre-Load Adjustment84
Maintenance and Minor Repairs86
Preparation for Service86
Engine88
Carburetor88
Replacement of Main Jet88
Carburetor Inspection90
Carburetor Adjustment92
Reed Valve Inspection94
Muffler Removal96
Muffler Maintenance98
Cylinder Head Maintenance102
Cylinder104
Piston, Piston Clearance104
Piston Rings106
Clutch110
Clutch Removal/Inspection112
Kick Starter Removal/Inspection116
Kick Starter Reassembly118
Shifter Reassembly/Inspection118
Shifter Installation120
Magneto, Crankcase, Transmissoin Kick Starter Exploded Diagrams122
Chassis124
Front Wheel Exploded Diagram124
Front Wheel Removal/Installation126
Rear Wheel Removal126
Rear Wheel Installation128
Brake Shoe Inspection128
Brake Drum Inspection130
Tire Removal and Repair130
Tire Reassembly132
Replacing Wheel Bearings134
Checking Rim134
Rear Shock Absorber Removal134
Swingarm Inspection138
Lubrication of Lever, Pedals, Etc.138
Cable Inspection and Lubrication140
Throttle Cable and Grip Lubrication140
Throttle Cable and Grip Lubrication - Diagram142
Electrical Components and Wiring Diagram144
Troubleshooting146
Spark Gap Test148
"Engine Stop" Switch Inspection148
Ignition Coil Inspection150
CDI Magneto Inspection152
Troubleshooting Info154
Troubleshooting Chart156
Cleaning158
Storage160
Storage (Cont)162
Specificatons: General164
Specifications: Engine166
Specifications: Tightening Torque/Chassis168
Specifications: Electrical170
Torque Specifications184
Definition of Units186
Cable Routing Diagram187

Brand	Yamaha
Model	PW80(P)
Category	Motorcycle
Language	English

Yamaha PW80(P) User Manual

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Yamaha PW80(P) Specifications

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