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Yamaha PW80(R) User Manual

Yamaha PW80(R)
190 pages
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OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER-UND
WARTUNGS-HANDBUCH
PW80(R)
3RV-28199-8C
PRINTED IN JAPAN
2002.4—1.0 X 1 !
(E,F,G)
YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN
PRINTED ON RECYCLED PAPER
PW80(R)

Table of Contents

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Yamaha PW80(R) Specifications

General IconGeneral
Displacement79cc
Compression Ratio6.6:1
IgnitionCDI
Final DriveChain
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front BrakeDrum
Rear BrakeDrum
Front Tire2.50-14
Rear Tire3.00-12
Engine Type2-stroke, air-cooled, single cylinder
Starting SystemKick
Transmission3-speed automatic

Summary

Introduction

Safety Information

Important safety precautions and warnings for operating the motorcycle.

General Information

Model Description

Overview and identification of the motorcycle's main components.

Machine Identification

Serial Number Identification

Locating and understanding frame, vehicle, and engine serial numbers.

Control Functions

Operator Controls Overview

Detailed description of all levers, pedals, and switches for operating the motorcycle.

Fuel and Oil

Fluid and Oil Specifications

Recommended fuel types, fuel capacity, and engine/transmission oil requirements.

Pre-Operation Checks

Routine Inspections Guide

Essential checks for brakes, tires, wheels, and other critical components before riding.

Starting and Operation

Starting Procedures

Steps for starting the engine, including cold and warm engine procedures.

Engine Break-In

Guidelines for the initial running period to ensure engine longevity and performance.

Periodic Maintenance and Lubrication

Maintenance Schedule and Intervals

Recommended service intervals and lubrication points for regular upkeep.

Special Tools

Service and Diagnostic Tools

List and description of specialized tools required for maintenance and repair.

Lubrication

Adjustment Procedures

Engine Adjustments

Instructions for adjusting spark plug, carburetor, throttle cable, and idle speed.

Chassis Adjustments

Procedures for adjusting brakes, drive chain slack, and steering.

Maintenance and Minor Repairs

Preparation for Service

General guidelines and precautions before performing maintenance or repairs.

Engine Service

Carburetor Service

Detailed instructions for carburetor inspection, adjustment, and cleaning.

Top End Service

Procedures for servicing the cylinder, piston, and related components.

Cylinder and Piston Service

Maintenance procedures for cylinder bore and piston assembly.

Clutch Service

Kick Starter Service

Shifter Service

Chassis Service

Wheels and Brakes Service

Instructions for front and rear wheel removal/installation and brake service.

Suspension and Tire Service

Procedures for servicing suspension, tires, rims, and bearings.

Miscellaneous

Electrical System and Wiring

Overview of electrical components and the wiring diagram for the motorcycle.

Troubleshooting

Troubleshooting Chart

Diagnostic guide to identify and resolve common operational issues.

Cleaning and Storage

Cleaning Procedures

Steps for cleaning the motorcycle for general maintenance and appearance.

Storage Procedures

Guidelines for preparing the motorcycle for long-term storage.

Specifications

Engine and Chassis Specifications

Detailed technical data for engine, chassis, wheels, brakes, and suspension.

Electrical and Component Specifications

Technical data for electrical systems, clutch, carburetor, and other components.

Tightening Torque

Definition of Units

Unit Definitions and Measurements

Glossary of measurement units and their definitions used in the manual.

Cable Routing

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