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Yamaha PW80(V) User Manual

Yamaha PW80(V)
192 pages
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OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER-UND
WARTUNGSHANDBUCH
PW80(V)
3RV-28199-8FPRINTED IN JAPAN
2005.4—0.8 X 1
!
(E,F,G)
YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN
PRINTED ON RECYCLED PAPER
PW80(V)
3RV-8FCover 05.3.22 21:41 Page 1

Table of Contents

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Yamaha PW80(V) Specifications

General IconGeneral
Displacement79 cc
Compression Ratio6.6:1
IgnitionCDI
Starting SystemKick start
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Front Tire2.50-14
Rear Tire3.00-12
Engine Type2-stroke, air-cooled, single cylinder
Fuel SystemCarburetor
Transmission3-speed
Rear SuspensionSwingarm
Dry Weight61 kg
Bore x Stroke47.0 mm x 45.6 mm

Summary

INTRODUCTION AND SAFETY

INTRODUCTION

Provides an overview of the manual and the motorcycle.

SAFETY INFORMATION

Crucial safety warnings and guidelines for operation.

FOR THE PARENTS

Advice for parents regarding child operation and safety features.

GENERAL INFORMATION AND IDENTIFICATION

GENERAL INFORMATION

Overview of the motorcycle's general features and description.

MACHINE IDENTIFICATION

Identifies frame, engine, and model numbers for the machine.

CONTROLS AND FLUIDS

CONTROL FUNCTIONS

Explains operation of key controls like stop switch and fuel cock.

FUEL AND OIL

Details recommended fuel, engine oil, and transmission oil types.

PRE-OPERATION CHECKS AND ADJUSTMENTS

PRE-OPERATION CHECKS

Essential checks before operating the motorcycle.

ADJUSTMENT

Procedures for adjusting key components like spark plug and throttle cable.

OPERATION AND MAINTENANCE

STARTING AND OPERATION

Guidance on starting, warming up, and breaking in the engine.

PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE

Schedules for regular maintenance and lubrication intervals.

SPECIAL TOOLS

Lists specialized tools required for maintenance and repairs.

CHASSIS AND SUSPENSION

FRONT BRAKE ADJUSTMENT

How to adjust the front brake lever and pedal play.

REAR BRAKE ADJUSTMENT

How to adjust the rear brake lever and pedal play.

FRONT FORK OIL CHANGE

Procedure for changing the front fork oil.

FRONT WHEEL

Steps for removing and installing the front wheel.

REAR WHEEL

Steps for removing and installing the rear wheel.

REAR SHOCK ABSORBER

Steps for removing the rear shock absorber.

ENGINE AND DRIVETRAIN

MAINTENANCE AND MINOR REPAIRS

General preparation and guidelines for maintenance and repairs.

ENGINE

Details on engine components like carburetor and internal parts.

CLUTCH

Information on clutch removal, inspection, and specifications.

KICK STARTER

Procedures for kick starter removal and inspection.

SHIFTER

Procedures for shifter removal, inspection, and installation.

ELECTRICAL SYSTEM AND TROUBLESHOOTING

ELECTRICAL COMPONENTS AND WIRING DIAGRAM

Diagrams and lists of electrical parts and their connections.

TROUBLESHOOTING

Guides for diagnosing and resolving common engine and ignition issues.

TROUBLESHOOTING CHART

A flowchart for diagnosing various operational problems.

CLEANING, STORAGE, AND SPECIFICATIONS

CLEANING AND STORAGE

Instructions for cleaning the motorcycle and preparing for storage.

SPECIFICATIONS

Technical specifications and data for the PW80 model.

TORQUE SPECIFICATIONS

Table of tightening torques for various fasteners and components.

CABLE ROUTING

CABLE ROUTING

Diagrams showing proper routing for cables and wires.

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