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Yamaha YFM700RV 2009 User Manual

Yamaha YFM700RV 2009
409 pages
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YFM700RV
SERVICE MANUAL
1S3-28197-E0

Table of Contents

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Yamaha YFM700RV 2009 Specifications

General IconGeneral
BrandYamaha
ModelYFM700RV 2009
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

Vehicle Identification

Information about identifying the vehicle model and serial number.

Features

Description of key features of the fuel injection system.

Important Information

Guidelines and precautions for maintenance and repairs.

Special Tools

List of specialized tools required for maintenance and repairs.

Specifications

General Specifications

Overall vehicle dimensions, weight, and basic engine details.

Engine Specifications

Detailed technical data for engine components and performance.

Chassis Specifications

Technical data for suspension, wheels, brakes, and frame.

Electrical Specifications

Technical data for ignition, starting, charging, and lighting systems.

Tightening Torques

Specified torque values for various engine and chassis fasteners.

Lubrication Points and Lubricant Types

Recommended lubricants for various engine lubrication points.

Coolant Flow Diagrams

Visual representation of the cooling system fluid path.

Oil Flow Diagrams

Visual representation of the engine oil flow path.

Cable Routing

Diagrams and instructions for routing electrical and control cables.

Periodic Checks and Adjustments

Seat, Fenders and Fuel Tank

Procedures for removing and installing body panels and fuel system components.

Engine

Maintenance and adjustment procedures for engine components.

Chassis

Maintenance and adjustment procedures for chassis components like brakes and steering.

Electrical System

Checks and maintenance for the battery, fuses, and lighting.

Engine

Engine Removal

Steps for removing the engine from the chassis.

Cylinder Head

Procedures for removing, checking, and installing the cylinder head.

Rocker Arms and Camshaft

Procedures for removing, checking, and installing rocker arms and camshaft.

Valves and Valve Springs

Procedures for removing, checking, and installing valves and springs.

Cylinder and Piston

Procedures for removing, checking, and installing the cylinder and piston.

A.C. Magneto

Procedures for removing, checking, and installing the A.C. magneto components.

Clutch

Procedures for removing, checking, and installing clutch components.

Oil Pump

Procedures for checking and assembling the oil pump.

Shift Shaft

Procedures for checking and installing the shift shaft and related parts.

Crankcase

Procedures for separating, checking, and assembling the crankcase.

Crankshaft

Procedures for removing, checking, and installing the crankshaft.

Transmission

Procedures for removing and installing transmission components.

Cooling System

Radiator

Procedures for removing and installing the radiator.

Thermostat

Procedures for checking and installing the thermostat.

Water Pump

Procedures for disassembling, checking, and assembling the water pump.

Fuel Injection System

Fuel Injection System Overview

Overview and circuit diagram of the FI system.

Throttle Body

Procedures for removing, checking, and installing the throttle body.

Chassis

Front and Rear Wheels

Procedures for removing, checking, and installing wheels and brake discs.

Rear Axle and Rear Axle Hub

Procedures for removing, checking, and installing the rear axle and hub components.

Front and Rear Brakes

Procedures for replacing brake pads and servicing brake components.

Steering System

Procedures for removing, checking, and installing steering system components.

Front Arms and Front Shock Absorber Assemblies

Procedures for removing, checking, and installing front suspension components.

Rear Shock Absorber and Relay Arm

Procedures for handling, disposing, removing, checking, and installing rear suspension components.

Swingarm and Drive Chain

Procedures for removing, checking, and installing swingarm and drive chain components.

Electrical

Electrical Components

Overview of electrical components and their locations.

Checking Switch Continuity

Procedure for testing switch continuity with a pocket tester.

Checking the Switches

General checks for switch damage, connections, and continuity.

Checking the Bulbs and Bulb Sockets

Procedures for checking bulb and socket condition and continuity.

Ignition System

Circuit diagram and troubleshooting for the ignition system.

Electric Starting System

Circuit diagram and troubleshooting for the starting system.

Starter Motor

Procedures for checking and assembling the starter motor.

Charging System

Circuit diagram and troubleshooting for the charging system.

Lighting System

Circuit diagram and troubleshooting for the lighting system.

Signaling System

Circuit diagram and troubleshooting for the signaling system.

Cooling System

Circuit diagram and troubleshooting for the cooling fan system.

Troubleshooting

Starting Failure/Hard Starting

Common causes and checks for starting issues.

Poor Idle Speed Performance

Potential causes for poor engine idle speed.

Poor Medium and High-Speed Performance

Potential causes for poor engine performance at higher speeds.

Faulty Gear Shifting

Common issues and causes related to gear shifting.

Clutch Slipping/Dragging

Causes and checks for clutch slipping or dragging problems.

Overheating

Potential causes for engine overheating.

Overcooling

Potential causes for engine overcooling.

Faulty Brake

Common issues and causes for brake system malfunctions.

Shock Absorber Malfunction

Potential causes for rear shock absorber issues.

Unstable Handling

Factors contributing to unstable vehicle handling.

Lighting System

Troubleshooting common lighting system failures.

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