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Yanmar JH Series User Manual

Yanmar JH Series
198 pages
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OPERATION MANUAL
English
en
MARINE ENGINE
JH
3JH40
4JH45
4JH57
4JH80
4 J H110

Table of Contents

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Yanmar JH Series Specifications

General IconGeneral
Model SeriesJH Series
ManufacturerYanmar
Engine TypeDiesel
AspirationNaturally aspirated or turbocharged
Fuel SystemDirect injection
Cooling SystemLiquid-cooled

Summary

INTRODUCTION

RECORD OF OWNERSHIP

Record essential engine details for service and documentation needs.

SAFETY

SAFETY PRECAUTIONS

General safety guidelines and warnings for engine operation, maintenance, and installation.

LOCATION OF SAFETY DECALS

Illustrates the placement of warning and caution labels on the engine models.

PRODUCT OVERVIEW

YANMAR 3/4JH COMMON RAIL SERIES FEATURES AND APPLICATIONS

Details the characteristics and intended applications of the YANMAR JH series engines.

New Engine Break-In

Provides instructions for the initial 50-hour break-in period to ensure proper engine performance.

COMPONENT IDENTIFICATION

Identifies and illustrates key components of the 3JH40, 4JH45/57, and 4JH80/110 engines.

NAMEPLATES

Shows the location and content of engine and marine gear nameplates for identification.

FUNCTION OF MAJOR COMPONENTS

Explains the function of essential engine components such as filters, pumps, and coolers.

ELECTRONIC CONTROL SYSTEM

Overview of the high-pressure common rail system and its safety warnings.

MAIN ELECTRONIC CONTROL COMPONENTS AND FEATURES

Lists and describes the primary components of the engine's electronic control system.

CONTROL EQUIPMENT

Instrument Panel (Optional)

Describes the instruments and functions of the B25 and C35 type instrument panels.

VESSEL CONTROL SYSTEM (VC10)

Display

Explains the multi-function display, runtime data, and alarm indications.

Diag Codes Screen

Describes how to access and interpret diagnostic codes displayed on the screen.

Alarm Indicator Functions

Details how alarm indicators and buzzers function during abnormal engine activity.

Station Protect

Explains the function to prevent operation from other stations while steering.

Sys on by ID, Start by ID

Describes the ID check function for anti-theft purposes.

Owner ID Change

Details how to set and change the Owner ID for system access and anti-theft.

VESSEL CONTROL SYSTEM (VC20)

Display

Explains the multi-function display, runtime data, and alarm indications for VC20.

Diag Codes Screen

Describes how to access and interpret diagnostic codes displayed on the screen.

Alarm Indicator Functions

Details how alarm indicators and buzzers function during abnormal engine activity.

YANMAR E-key

Describes the process of registering and using the YANMAR E-key for authentication.

Key reset

Explains how to disable the YANMAR E-key function and delete registered keys.

Power on with YANMAR E-key

Details the procedure for powering on the system using the YANMAR E-key.

Operation of the Display’s Buttons

Hot Key List

Lists shortcut operations for the display's buttons for quick access to functions.

BEFORE YOU OPERATE

DIESEL FUEL

Details diesel fuel specifications, including US and EU standards, and biodiesel precautions.

ENGINE OIL

Specifies engine oil requirements, service categories, viscosity, and replacement intervals.

MARINE GEAR OR SAIL DRIVE OIL

Lists specifications and requirements for marine gear and sail drive oils.

Checking Marine Gear Oil

Provides procedures for checking and adding marine gear oil and sail drive oil.

ENGINE COOLANT

Details engine coolant specifications and safe handling procedures.

Checking and Adding Coolant

Step-by-step guide for checking and adding engine coolant to the system.

ENGINE OPERATION

SAFETY PRECAUTIONS

Reminds users to review the general safety section before performing operations.

OPERATION (B25, C35-TYPE INSTRUMENT PANEL)

Details the procedure for starting the engine using the B25 and C35 instrument panels.

If the Engine Fails to Start

Provides troubleshooting steps for when the engine does not start or starts with difficulty.

After the Engine has Started

Lists checks to perform after the engine has started to ensure normal operation.

REMOTE CONTROL HANDLE OPERATION

Explains how to control engine speed using the throttle handle for acceleration and deceleration.

Switching to Trolling (KMH4A Only)

Instructions on how to engage trolling mode using the trolling lever and adjust speed.

CAUTIONS DURING OPERATION

Highlights important operational precautions and potential issues to monitor.

ENGINE SPEED LIMIT MODE

Details how to set and use the engine speed limit mode for controlling maximum RPM.

SHUTTING DOWN THE ENGINE (STOPPING)

Provides procedures for safely shutting down the engine.

Normal Stopping (for folding / feathering propeller)

Specific shutdown procedure for engines with folding or feathering propellers.

Emergency Stop

Covers emergency shutdown procedures and related warnings.

CONTROL THE BACKUP PANEL

Instructions for operating the engine using the backup control panel in emergencies.

OPERATION (VC20: VESSEL CONTROL SYSTEM)

Overview of the VC20 vessel control system functions.

PERIODIC MAINTENANCE

INTRODUCTION

Introduces the section on proper care and maintenance of the engine.

SAFETY PRECAUTIONS

Reminds users to review safety information before performing maintenance procedures.

EPA MAINTENANCE REQUIREMENTS

Explains EPA regulations and requirements for maintaining engine performance and compliance.

Environmental Condition for operation and maintenance

Outlines environmental conditions to observe for optimal engine performance and maintenance.

Inspection and Maintenance

Details inspection and maintenance procedures for emission-related parts and general service.

Installation of Exhaust Sampling Port

Provides instructions for installing an exhaust sampling port for emissions testing.

PERIODIC MAINTENANCE SCHEDULE

Summarizes maintenance items and their required intervals based on engine hours or time.

PERIODIC MAINTENANCE PROCEDURES

Provides step-by-step instructions for performing various maintenance tasks.

Daily Checks

Guides on performing essential daily checks to ensure the engine is in good operating condition.

Visual Checks

Lists visual checks to perform, including leaks, damaged parts, and fasteners.

Check Diesel Fuel, Engine Oil and Engine Coolant Levels

Instructs to check and maintain proper levels of diesel fuel, engine oil, and coolant.

Checking and Refilling Marine Gear Oil

Guides on checking and adding marine gear oil and sail drive oil.

Checking the Battery Electrolyte Level

Details how to check battery electrolyte levels for serviceable batteries.

Checking the Alternator Belt

Guides on checking the tension and condition of the alternator V-ribbed belt.

Checking the Remote Control Handle

Instructions for checking the smooth operation of the remote control handle and its cables.

Checking the Alarm Indicators

Verifies that alarm indicators function correctly when the engine is started.

Preparing Fuel, Oil and Coolant in Reserve

Advises on keeping reserve fluids onboard for emergencies.

After Initial 50 Hours of Operation

Lists maintenance tasks to be performed after the first 50 hours of engine operation.

Changing the Engine Oil and Replacing the Engine Oil Filter Element

Provides steps for changing engine oil and replacing the oil filter element.

Changing the Marine Gear Oil and Replacing the Marine Gear Oil Filter (If Equipped)

Guides on changing marine gear oil and replacing the gear oil filter.

Checking or Replacing Seawater Pump Impeller

Guides on inspecting the seawater pump impeller for damage and replacing it if necessary.

Every 50 Hours of Operation

Lists maintenance tasks to be performed every 50 hours or monthly.

Draining Fuel Filter/Water Separator

Provides steps for draining water and sediment from the fuel filter/water separator.

Every 250 Hours of Operation

Lists maintenance tasks to be performed every 250 hours or 1 year.

Replacing the Fuel Filter Element

Provides steps for replacing the fuel filter element and bleeding the fuel system.

Replacing the Seawater Pump Impeller

States that the seawater impeller must be replaced every 1000 hours, even if undamaged.

Changing the Coolant

Provides instructions and precautions for changing engine coolant annually.

Every 500 Hours of Operation

Lists maintenance tasks to be performed every 500 hours or 2 years.

Every 1000 Hours of Operation

Lists maintenance tasks to be performed every 1000 hours or 4 years.

TROUBLESHOOTING

SAFETY PRECAUTIONS

Reminds users to review safety information before performing troubleshooting procedures.

TROUBLESHOOTING AFTER STARTING

Lists checks to perform immediately after starting the engine to identify potential issues.

TROUBLESHOOTING INFORMATION

Provides guidance on what information to supply to a dealer for troubleshooting assistance.

TROUBLESHOOTING CHART

A chart listing symptoms, probable causes, and recommended measures for engine problems.

FAILSAFE DIAGNOSIS FUNCTIONAL SPECIFICATION CHART

Detailed chart explaining failsafe diagnosis codes and actions for ECU errors.

LONG-TERM STORAGE

PREPARE ENGINE FOR LONG-TERM STORAGE

Provides a checklist for preparing the engine for extended periods of inactivity to prevent damage.

DRAIN SEAWATER COOLING SYSTEM

Essential procedure for draining the seawater cooling system before storage, especially in cold climates.

RETURNING THE ENGINE TO SERVICE

Step-by-step guide for preparing the engine after long-term storage.

SPECIFICATIONS

PRINCIPAL ENGINE SPECIFICATIONS

Presents key technical specifications for the YANMAR JH series engines.

SYSTEM DIAGRAMS

PIPING DIAGRAMS

Explains the notation used in piping diagrams and shows diagrams for various engine models.

WARRANTY USA ONLY

Emission Control System Warranty

Details the limited emission control system warranty for YANMAR marine CI engines in the USA.

YANMAR EMISSION CONTROL SYSTEM WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

Outlines owner responsibilities, YANMAR's warranty coverage, warranted parts, and exclusions.

Customer Assistance

Provides contact details for warranty inquiries, dealer locations, and support.

Maintenance Log

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